Product Engineer - Composites

Fiber Broadband; Buxton (ME); On-site; USD 80,000 - 125,000; Full time

Benefits offered by this job

16 ETO days

12 paid holidays (Winter Closure)

Medical / Dental / Vision

401k Company Match

Tuition Reimbursement

Job summary

FMI is seeking an experienced Product Engineer - Composites to join the Advanced Materials group. You will lead development, prototyping, and processing of carbon and ceramic composites for high-temperature components, collaborating with materials, process, and manufacturing teams.

The role covers from fundamental research to prototype manufacture and test, supporting TRL/MRL advancement, with emphasis on safety, documentation, and cross-functional execution.

Qualifications

• Bachelor's degree in an engineering discipline; mechanical engineering preferred.
• Minimum 4+ years of relevant experience.
• Demonstrate results in technical problem solving, product and process development and supporting customer focused programs.
• Prior experience with fabrication of composite materials.
• Ability to follow technical direction and communicate results.
• Ability to follow all safety practices for handling materials and operating processes.
• Experience with writing basic process procedures or instructions.
• Awareness of hazards and to apply proper care and consideration.
• Ability to read, interpret, and execute technical instructions, drawings, manuals, work orders and travelers.

Responsibilities

• Develop manufacturing methods for high temperature thermal protection material systems.
• Assist engineers to solve processing and procedural issues, and create fixtures and tooling solutions.
• Develop, implement, and sustain policies, standards, and procedures for engineering and technical work.
• Adhere to good manufacturing practices and document all activity for component traceability.
• Lead design review documentation creation and provide technical updates.
• Write technical reports and provide updates on progress.
• Develop technical documentation for all projects to support outcomes.
• Coordinate with management, production, facilities, and EHS staff on specifications and procedures.
• Ensure safety procedures are followed and compliant and apply quality standards for certification.

Skills

Technical problem solving

Product development

Process development

Communication skills

Attention to detail

Teamwork

Independent work

CAD tools

Education

Bachelor's degree in Engineering (Mechanical preferred)

Tools

SolidWorks

Abaqus

Job description

FMI | solutions for the most extreme places in the universe

FMI's manufacturing facility has been a leading solutions provider of high temperature materials and composites for more than 50 years, serving the Department of Defense and NASA. The focus in Maine is on multidirectional reinforced Carbon/Carbon (C/C) and Ceramic Matrix Composites (CMCs) that enable high-temperature components such as: thermal protection systems, re-entry vehicle nose tips as well as rocket motor throats and nozzles.

Our materials are being used on ground-breaking space initiatives such as the Orion Multi-Purpose Crew Vehicle and the heat shield for NASA's Mars 2020 mission, important missile programs, airfoils in commercial and military jet engines, and as lightweight armor for U.S. military ground vehicles.

Your role:

FMI is seeking an experienced and motivated Product Engineer - Composites to join the Advanced Materials group within the Research and Technology team. As the Product Engineer - Composites, you will support and lead the development, prototyping, and processing of novel carbon and ceramic composite materials and structures in coordination with materials engineers, process engineers, project managers, machinists, manufacturing and quality. Tasks could include process development, tooling innovation, structural prototyping, process automation and test plan definition and execution. You will also handle activities that will encompass the full development cycle, from fundamental research to process development to prototype manufacture and test to production support. The Product Engineer - Composites also applies sound scientific reasoning and fundamentals when conducting experiments and research activities to advance the Technology Readiness Level (TRL) and Manufacturing Readiness Level (MRL) of the material systems.

Job Responsibilities:

• Works with team members to develop manufacturing methods for high temperature thermal protection material systems
• Assists materials, process, manufacturing, and quality engineers to solve processing and procedural issues, and create component fixtures and tooling solutions
• Develops, implements, and sustains policies, standards, and procedures for the engineering and technical work performed
• Adhere to good manufacturing procedures and document all activity for component traceability
• Participate and lead design review documentation creation
• Write technical reports and give technical updates
• Develops technical documentation for all projects to support parametric outcomes
• Confer with management, production, facilities, and EHS staff to discuss project specifications, objectives, and procedures
• Ensures that safety procedures and processes are followed and compliant
• Applies quality standards to projects to ensure compliance with certification requirements in plant applications

What we need from you:

• Bachelors' degree in an Engineering discipline; mechanical engineering preferred
• Minimum 4+ years of relevant experience
• Demonstrate results in technical problem solving, product and process development and supporting customer focused programs and services
• Prior experience with fabrication of composite materials
• Ability to follow technical direction and communicate results
• Ability to follow all safety practices for handling materials and operating processes
• Experience with writing basic process procedures or instructions
• Awareness of potential hazards and to apply proper care and consideration
• Ability to read, interpret, and execute technical instructions, procedures, drawings, manuals, work orders and travelers, as well as document applied processes
• Capable of working independently as well as in a team environment
• Respectful, with a strong work ethic
• Excellent attention to detail
• Strong oral and written communication skills
• Familiarity with SolidWorks or other CAD design tools
• Basic computer skills; Microsoft Excel, Microsoft Word, and Microsoft Outlook

Preferred:

• Possess an active security clearance or the ability to obtain a clearance.
• PLC programming experience preferred
• Experienced in CAD (Solidworks, Abaqus)
• Experienced with GD&T and engineering drawings

What you'll get from us:

• 16 ETO days
• 12 paid holidays (including Winter Closure!)
• Medical / Dental / Vision
• 401k Company Match
• Tuition Reimbursement
• The anticipated salary range for this position is $80,000-$125,000 dependent on experience