Process Technician

Farouk Systems, Inc.; Houston (TX); On-site; USD 30,000 - 41,000; Full time

Job summary

Farouk Systems, Inc. in Houston, TX is seeking a Process Technician responsible for blow/injection molding operations, coating and decoration support, startup, troubleshooting, and ongoing equipment changeovers in a fast-paced environment.

This role covers setup, maintenance, troubleshooting on presses and auxiliary equipment, ensuring safety, ISO/OSHA/GMP compliance, and maintaining records of repairs. Shift is 6:00am to 6:00pm, with an emphasis on hydraulics, pneumatics, electronics and

Qualifications

• 4+ years of setup, maintenance and troubleshooting of Blow/Injection molding or related equipment.
• High School graduate or equivalent; technical training preferred.
• Strong background in hydraulics, pneumatics, electronics and electrical systems.
• Bilingual English and Spanish a plus.
• Experience with lock out/tag out procedures.

Responsibilities

• Perform setup, startup, diagnosis and troubleshooting of Blow/Injection molding presses and auxiliary equipment.
• Complete preventative maintenance requirements.
• Responsible for mold change and machine adjustments and upkeep.
• Maintain safe working practices and report accidents, hazards, near misses and property damage.

Skills

Safety procedures

Team communication

Overtime readiness

Physical stamina

Manual dexterity

Hand-eye coordination

Instructional ability

Professional interaction

Education

High School diploma or equivalent

Technical training preferred

Tools

Hydraulics systems

Pneumatic systems

Electrical testing

Robotic systems

Maintenance tooling

Job description

The Process Technician will be responsible for blow/injection molding along with assisting in the decoration process and installation side, start up, troubleshooting, repair and equipment changeovers in a fast pace environment. The work schedule for this position is 6:00am to 6:00pm.

Duties & Responsibilities:

• Perform setup, startup, diagnosis and troubleshooting of the Blow/Injection molding presses, all auxiliary equipment and all secondary production equipment.
• Completes all preventative maintenance requirements
• Responsible for mold change and machine adjustments. Responsible for mold upkeep.
• Perform all tasks necessary to maintain equipment efficient and quality production standards.
• Ensure safe working practices are followed and all accidents, hazards, near misses, and property damage are reported in the required time.
• Maintain positive employee relations and adhere to Company policies and safety standards
• Communicate any urgent items to supervisor/manager immediately.
• Responsible for maintaining ISO, OSHA, and GMP standards
• Perform additional duties/projects as directed
• Maintain and perform repairs on all types of industrial manufacturing equipment and machinery (electrical, pneumatic, hydraulic, robotic and mechanical).
• Analyze, diagnose, troubleshoot and repair mechanical equipment and machinery.
• Visually inspects and tests machinery and equipment, using electrical and electronic test equipment.
• Work with equipment manufacturers and/or service technicians in troubleshooting, diagnosing and performing repairs on CNC, robotic electronics, and controllers
• Dismantle defective machines and equipment and install new or repaired parts, following specifications and blueprints.
• Clean and lubricate machinery and equipment parts.
• Install and repair electrical and electronic components of machinery and equipment.
• Maintain records of repairs performed.
• Other duties as assigned.

Education & Experience:

• 4+ years of set up, maintenance and troubleshooting of at least one of the following processes: Stretch Blow, Extrusion Blow, Injection Blow Molding and support equipment and/or 4+ years of set up, maintenance and troubleshooting of screen printing equipment. Set up experience must include complete mold/tooling changes and documents all records related to downtime, scrap, repairs, process deviation, etc.
• High School Graduate or equivalent, Preferably some technical training
• Must have strong background in hydraulics, pneumatics, electronics and electrical systems.
• Bilingual English and Spanish a plus
• Experience with lock out/tag out procedures

Skills & Abilities:

• Train & provide instructions as necessary to employees in work processes, machine /tool operations, safety and safe practices
• Self-motivated and flexible to schedule assignments changes
• Attends all required training sessions and team meetings
• Able to work overtime as necessary and based on production/maintenance needs and demands
• Must be able to stand 8 hours or more daily
• Must be able to lift or carry at least 25 lbs repeatedly throughout the day
• Must have good hand/eye coordination
• Must have good hand dexterity.
• Ability to understand and carry out routine written and oral instructions.
• Ability to interact with others in a professional and efficient manner.