Process Technician

Actalent; Alabama; On-site; USD 45,000 - 65,000; Full time

Job summary

Actalent is seeking a Process Technician to optimize manufacturing processes, support production teams, and ensure efficient component flow for new and existing product builds.

This role collaborates with quality, materials, engineering, and supervision to improve workstation layouts, document standard work, and support new model launches. Strong technical aptitude, leadership, and the ability to work with complex 3D models are essential to maintain a lean production environment.

Qualifications

• Experience leading process-improvement initiatives in manufacturing.
• Ability to read 3D models and document standard work using CAD/planning tools.
• Strong collaboration and communication across cross-functional teams.

Responsibilities

• Document check backs with quality to verify process.
• Set up broadcast communications to generate pick lists for pilot builds.
• Manage component flow with materials and production teams based on effectivity dates.
• Participate in VIP Program initiatives and Kaizen events for continuous improvement.
• Improve workstation layouts, tooling, and ergonomics with leaders and supervisors.
• Work with 3D models of integrated systems to support process design.

Skills

Leadership

Assembly processes

Troubleshooting

Communication

Collaboration

Lean Manufacturing

3D CAD

ProPlanner

PINPoint

Time studies

BOM tracking

Effectivity dates

Job description

Job Description

Job Description

Job Title: Process Technician

Job Description

The Process Technician plays a key role in optimizing manufacturing processes, supporting production teams, and ensuring efficient component flow for new and existing product builds. This position collaborates closely with quality, materials, engineering, and supervisory teams to improve workstation layouts, document standard work, and support new model launches. The role requires strong technical aptitude, leadership, and the ability to work with complex 3D models and manufacturing systems to maintain a high-performing, lean production environment.

Responsibilities

• Work with the quality team to document check backs and ensure accurate process verification.
• Set up broadcast communications to provide clear instructions and respond to queries that generate pick lists of unique component parts for pilot builds.
• Collaborate with materials and production teams to manage component flow according to effectivity dates.
• Participate actively in VIP Program initiatives and Kaizen events to drive continuous improvement.
• Partner with supervisors and group leads to make incremental improvements in workstation layouts, tooling, and overall ergonomics.
• Work with complex 3D models of multiple integrated systems to support process design and documentation.
• Perform on-line process interpretation and provide training assistance to production personnel.
• Collaborate with the Lean team and manufacturing engineering to support line balancing and efficiency improvements.
• Partner with design engineering teams on new model launches and address BOM tracking concerns.
• Conduct time studies to identify and resolve workflow problems and bottlenecks.
• Perform tasks assigned by manufacturing engineers to support ongoing process development and improvement.
• Work diligently to maintain the production schedule and support on-time delivery goals.
• Assist other process technicians with technical tasks and process-related challenges.
• Complete required training and certifications in a timely manner.
• Support the training and development of other process technicians by sharing knowledge and best practices.
• Provide technical support to supervisors and engineers on process-related issues and improvements.
• Create visual work instructions (VWIs) using 3D CAD tools to guide production operations.
• Document standard work using systems such as ProPlanner and PINPoint to ensure consistency and repeatability.
• Sequence all parts to the correct operation sequence to maintain proper build order and quality.
• Set up routings for all new models and enter labor standards in alignment with manufacturing engineering requirements.
• Configure component verification scanning systems and troubleshoot issues that arise in production.
• Support systems-related activities and process improvement initiatives across the manufacturing environment.

Essential Skills

• Proven leadership abilities with a track record of guiding and supporting team members.
• Superior knowledge of assembly processes in a manufacturing environment.
• Ability to troubleshoot issues with manufacturing processes and identify root causes.
• Effective verbal and written communication skills to collaborate across teams.
• Collaborative and team-oriented approach to working with supervisors, engineers, and peers.
• Ability to work with little or no supervision while managing multiple tasks and priorities.
• Innovative mindset and openness to new ideas and process improvements.
• Strong understanding and support of Lean Manufacturing concepts and practices.
• Consistent proficiency in leadership, technical abilities, responsibilities, and communication.
• Capability to work with complex 3D models of integrated systems.
• Experience creating visual work instructions using 3D CAD tools.
• Familiarity with documenting standard work in systems such as ProPlanner and PINPoint.
• Skill in conducting time studies and analyzing workflow to improve efficiency.
• Ability to manage component flow based on effectivity dates and production requirements.

Additional Skills & Qualifications

• Experience in systems support within a manufacturing or production environment.
• Background in process improvement and continuous improvement methodologies.
• Exposure to line balancing and collaboration with Lean and manufacturing engineering teams.
• Experience partnering with design engineering teams on new model launches and BOM tracking.
• Comfort working in cross-functional teams that include quality, materials, production, and engineering.
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