Process Safety Engineer - Chemical Plants

Placements24; United States; Remote; USD 120,000 - 180,000; Full time

Benefits offered by this job

Competitive salary

Healthcare benefits

Flexible remote hours

Growth opportunities

Access to process safety tools

Safe remote culture

Employee well-being

Job summary

Placements24 is seeking a Process Safety Engineer for a fully remote role in the chemical manufacturing sector. You will implement and manage PSM, perform PHAs, QRAs, and SIL assessments while ensuring regulatory compliance.

Work with plant engineers, operators, and management to embed safety across operations. The ideal candidate has a bachelor's in chemical or mechanical engineering and at least 5 years in process safety, with expertise in OSHA PSM and EPA RMP.

Qualifications

• Bachelor's degree in Chemical Engineering or Mechanical Engineering (required).
• Minimum 5 years in process safety engineering within chemical/petrochemical sectors.
• Knowledge of PSM standards (OSHA PSM, EPA RMP) and PHAs/QRAs.

Responsibilities

• Develop, implement, and maintain PSM programs in compliance with legislation.
• Conduct PHAs (HAZOP, HAZID, What-If) and QRAs.
• Perform QRAs and consequence modeling.
• Investigate incidents, near misses, and deviations; identify root causes and corrective actions.
• Develop and review SIL assessments and documentation.
• Manage MOC processes for safety in modifications.
• Develop and deliver safety training programs.
• Audit operations for PSM compliance and regulatory adherence.
• Maintain PSI and ensure accuracy/accessibility.
• Contribute to design reviews to ensure inherent safety.

Skills

Analytical skills

Problem-solving

Communication skills

Remote collaboration

Education

Bachelor's degree in Chemical and/or Mechanical Engineering

Tools

PSM software

SIS/SIL tools

Job description

About the Role

Our client, a leading entity in the chemical manufacturing sector, is actively seeking a dedicated Process Safety Engineer to join their esteemed, fully remote team. This position is crucial for upholding the highest standards of safety across all operational aspects of their chemical plants. The successful candidate will be responsible for implementing and managing robust process safety management (PSM) systems, conducting thorough risk assessments, and ensuring compliance with stringent industry regulations. This role offers an excellent opportunity for a safety-focused professional to contribute to a culture of proactive risk mitigation and operational excellence from a remote location. You will work closely with plant engineers, operators, and management to embed safety as a core value in all activities, thereby preventing incidents and safeguarding personnel, assets, and the environment.

Key Responsibilities

• Develop, implement, and maintain Process Safety Management (PSM) programs in compliance with relevant legislation.
• Conduct Process Hazard Analyses (PHAs) such as HAZOP, HAZID, and What-If studies.
• Perform Quantitative Risk Assessments (QRAs) and consequence modeling.
• Investigate process safety incidents, near misses, and deviations to identify root causes and recommend corrective actions.
• Develop and review Safety Integrity Level (SIL) assessments and associated documentation.
• Manage Management of Change (MOC) processes to ensure safety is considered in all modifications.
• Develop and deliver process safety training programs for relevant personnel.
• Audit plant operations to ensure adherence to PSM procedures and regulatory requirements.
• Maintain process safety information (PSI) and ensure its accuracy and accessibility.
• Contribute to the design review process for new projects and modifications to ensure inherent safety.

Requirements

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related discipline.
• A minimum of 5 years of experience specifically in process safety engineering within the chemical or petrochemical industry.
• In-depth knowledge of Process Safety Management (PSM) principles and standards (e.g., OSHA PSM, EPA RMP).
• Proven experience conducting various types of PHAs and QRAs.
• Familiarity with safety instrumented systems (SIS) and SIL determination methodologies.
• Strong understanding of chemical process operations and potential hazards.
• Excellent analytical, problem-solving, and communication skills.
• Ability to effectively manage tasks and collaborate with teams in a remote setting.
• Professional registration (e.g., Pr. Eng.) is advantageous.
• Proficiency in relevant process safety software is a plus.

Benefits

• Competitive salary tailored to experience and qualifications.
• Comprehensive healthcare benefits package.
• Flexible working hours within a remote setup.
• Opportunities for professional growth and certifications in process safety.
• Access to advanced process safety tools and resources.
• A culture that prioritizes safety and employee well-being.
• Chance to significantly contribute to the safety performance of a major industry player.