Process Operator

MOVA Metals; Freeport (TX); On-site; USD 32,000 - 48,000; Full time

Job summary

MOVA Metals in Texas, a global leader in recovery of critical metals, seeks a Process Operator to operate and troubleshoot equipment in a 24-hour catalyst recycling environment. You will monitor process conditions, collect samples, and ensure safety, quality, and environmental compliance across production operations.

Join a team focused on continuous improvement, collaboration with maintenance and laboratories, and adherence to Lockout/Tagout and other safety procedures in a demanding industrial

Qualifications

• Minimum of a high school diploma or GED.
• Ability to understand and follow operating procedures.
• Basic mathematical calculations and data entry.

Responsibilities

• Safely operate production equipment in catalyst recycling.
• Monitor process conditions and adjust within parameters.
• Record process data and quality information accurately.
• Collect samples and perform basic quality checks.
• Support startup, shutdown, and changeover activities.
• Report malfunctions and safety concerns immediately.
• Follow all safety and PPE requirements.

Skills

Safety emphasis

Problem-solving

Reading gauges

Attention to detail

Team communication

Education

High school diploma / GED

Job description

About the Company: MOVA Metals is a global technology leader in the recovery of critical metals and innovator in renewableenergy.

Having serviced the oil refinery industry since 1973, MOVA is the world’s largest recycler of spent petroleum catalysts. We use hydrometallurgical operations to produce the pure oxides of molybdenum and vanadium. These unique patented operations allow us the flexibility to optimize metal content in spent catalyst. Our processes deliver a sustainable alternative to landfilling and exporting of hazardous materials.

We are the leading Verified Recycler and Reclamation Facility of spent catalyst globally. The process recovers molybdenum and vanadium that are then reused in chemical and metallurgical applications by major catalyst producers, steel and battery manufacturers.

Position Summary: The Process Operator is responsible for the safe, efficient, and environmentally compliant operation of process equipment used in the recycling and recovery of valuable metals from spent catalysts. This position monitors, operates, and troubleshoots equipment throughout the production process while maintaining the highest standards of safety, quality, environmental stewardship, and operational excellence.

Process Operators work in a 24-hour manufacturing environment and are expected to demonstrate a strong commitment to teamwork, continuous improvement, and adherence to company policies and operating procedures.

Essential Duties and Responsibilities

• Safely operate production equipment used in catalyst recycling operations, including material handling systems, reactors, furnaces, filtration systems, pumps, dryers, and supporting process equipment.
• Monitor process conditions and make operational adjustments within established operating parameters.
• Perform routine inspections of equipment to identify abnormalities or potential equipment failures.
• Record process data, operating conditions, production rates, and quality information accurately and completely.
• Collect process samples and perform basic quality checks as required.
• Load and unload raw materials, intermediates, and finished products using approved procedures.
• Operate mobile equipment after receiving proper training and certification.
• Perform housekeeping activities to maintain a clean, organized, and safe work environment.
• Participate in startup, shutdown, cleaning, and changeover activities.
• Assist maintenance personnel during planned outages and equipment repairs.
• Report equipment malfunctions, unsafe conditions, spills, or environmental concerns immediately.
• Follow all Lockout/Tagout (LOTO), confined space, hot work, line breaking, and other safe work practices.
• Wear required personal protective equipment (PPE) and comply with all safety policies.
• Participate in safety meetings, toolbox talks, emergency response drills, and required training.
• Support continuous improvement initiatives designed to improve safety, quality, productivity, and cost efficiency.
• Work collaboratively with maintenance, laboratory, environmental, and management personnel.
• Perform other duties as assigned.

Required Qualifications

• High school diploma or GED required.
• Minimum of one (1) year of industrial manufacturing, chemical processing, refinery, mining, metals processing, or related experience preferred.
• Experience working in a 24/7 shift environment is preferred.
• Ability to understand and follow written operating procedures and work instructions.
• Basic mechanical aptitude and troubleshooting skills.
• Basic computer skills for data entry and production documentation.
• Ability to work independently while maintaining effective communication with team members.

Knowledge, Skills, and Abilities

• Strong commitment to workplace safety.
• Ability to identify hazards and respond appropriately.
• Good problem-solving and decision-making skills.
• Ability to read gauges, meters, flow indicators, and process instrumentation.
• Ability to perform basic mathematical calculations.
• Strong attention to detail.
• Excellent attendance and reliability.
• Ability to communicate effectively with supervisors and coworkers.
• Ability to prioritize work in a fast-paced manufacturing environment.
• Demonstrates accountability, professionalism, and a positive attitude.

Physical Requirements

• Work 12-hour rotating shifts, including days, nights, weekends, holidays, and overtime as required.
• Must be available for emergency call-ins and operational coverage when necessary.
• Climb ladders and stairs.
• Lift and carry up to 50 pounds.
• Push, pull, bend, kneel, squat, and reach.
• Wear required PPE, including respirators when necessary.
• Work outdoors in varying weather conditions.
• Work in hot, dusty, noisy, and industrial environments.
• Distinguish colors for process indicators and safety markings.
• Maintain the physical ability to respond during emergency situations.

Working Conditions and Physical Requirements:

• Work will be performed in a plant facility, outdoors in all weather conditions to include extreme heat, cold, wind and precipitation. Work may be performed in tight, confined spaces that require appropriate Personal Protective Equipment (PPE).
• Regularly exposed to dust, noise, odors, chemicals and fumes. Appropriate PPE will be provided, and employees are required to wear designated PPE at all times.
• Overtime, nights, weekends and holidays may be required per the established schedule or as needed to meet production goals. Employees may be called upon to volunteer for call-out opportunities.

We are an Equal Opportunity Employer and use E-Verify to confirm the identity and employment eligibility of all new hires.