Process Engineering Intern (Spring 2027)

freeformfuturecorp; Los Angeles (CA); On-site; USD 85,962,000 - 100,289,000; Part time

Benefits offered by this job

Free daily catered lunch and dinner

Relocation assistance provided

Casual dress

Flexible work hours

Regular catered team building events

Job summary

Freeform is seeking a Manufacturing Engineering Intern for Spring 2027 in Hawthorne, CA. You will join a team to scale production of high-performance metal 3D printed parts, refining processes, tooling, and CNC workflows to enable precision manufacturing at speed and scale.

This hands-on, fast-paced role is ideal for someone eager to learn and contribute to our autonomous metal 3D printing factories, bridging R&D and production.

Qualifications

• Currently enrolled in a bachelor's degree in mechanical, aerospace, or manufacturing engineering from an ABET-accredited program.
• Hands-on manufacturing or build experience from internships or engineering clubs (e.g., FSAE, Baja SAE, solar car, rocket, robotics).
• Experience with hand tools, machinery, or hardware assembly.

Responsibilities

• Design and implement scalable manufacturing processes for new hardware and printed parts.
• Assist fixturing, test procedures, and post-processing steps to improve part flow.
• Develop documentation and process standards to support scaling to production.
• Build and iterate on tooling, jigs, and test setups for high-throughput production.
• Identify bottlenecks in part, material, and data flow and collaborate with cross-functional teams to improve them.
• Support early production efforts and help transition R&D into high-rate manufacturing.
• Contribute to CNC machining workflows, including programming, setup, and optimization for post-processing of printed parts.

Skills

Hands-on engineering

Strong communicator

Problem-solving mindset

Education

Bachelor's degree in mechanical/aerospace/manufacturing engineering

Master's/PhD (Nice to have)

Tools

CNC machining

MRP/ERP tools

DFM

Job description

MANUFACTURING ENGINEERING INTERN (SPRING 2027)

Freeform builds AI-native manufacturing systems that unify software, hardware, and physics to produce industrial-scale parts at the speed of human ideation. By treating manufacturing as a single integrated system, we unlock a new era of innovation where complex hardware is designed, built, and scaled without limits.

As a Manufacturing Engineering Intern at Freeform, you'll be at the forefront of scaling production for high-performance metal 3D printed parts. You'll work with a talented engineering team from some of the world's most innovative companies across a range of projects to develop and refine the processes, tooling, and CNC machining workflows that enable precision manufacturing at speed and scale. This role is hands-on and fast-paced, ideal for someone eager to learn and contribute to the development of our autonomous metal 3D printing factories. You’ll focus on optimizing post-processing and machining operations, helping to bridge the gap between R&D and production.

3D printing experience is not required to be successful here - rather we look for smart, motivated, collaborative individuals who love solving hard problems and creating amazing technology!

Responsibilities:

• Support the design and implementation of scalable manufacturing processes for new hardware and printed parts


• Assist with fixturing, test procedures, and post-processing steps to improve part flow through the factory


• Help develop documentation and process standards to support production scaling


• Build and iterate on tooling, jigs, and test setups for reliable, high-throughput production


• Identify bottlenecks and inefficiencies in part, material, and data flow- and work with cross-functional teams to improve them


• Support early production efforts and help transition R&D into high-rate manufa cturing


• Contribute to CNC machining workflows, including programming, setup, and optimization of multi-axis operations for post-processing of printed parts

Basic Qualifications:

• Currently enrolled in a bachelor's degree in mechanical, aerospace, or manufacturing engineering from an ABET accredited university or college


• Hands on manufacturing or build experience from internships or engineering clubs such as FSAE, Baja SAE, solar car, rocket club, robotics club, or similar


• Experience working with hand tools, machinery, or complex hardware assembly

Nice to Have:

• Advanced degree (Master's, PhD) in mechanical, aerospace, or manufacturing engineering


• Experience with CNC machining, including 3 or 5-axis programming and/or setup


• Experience with metal additive manufacturing or precision post-processing


• Exposure to fixturing, DFM, or process validation


• Experience scaling early-stage R&D into production


• Familiarity with MRP/ERP tools and lightweight production tracking systems


• Familiarity with manufacturing process development in a fast-paced hardware environment


• Ability to translate high-level engineering goals into practical factory processes


• Comfortable working in fast-paced, ambiguous environments and iterating quickly (comfortable building the plane as we fly it)


• Strong communicator who collaborates across disciplines and proactively seeks support when needed


• Willing to take ownership of tasks big and small, with a hands-on, problem-solving mindset


• Strong work ethic with a refuse-to-fail mindset


• Demonstrated indicators of excellence and/or achieving success against adversity (i.e. top academic performance, leadership in engineering clubs, first-generation college student, or other examples of resilience and achievement)

Location:

We are located in Hawthorne, CA in a 35,000 square foot, state-of-the-art facility featuring large open spaces for team collaboration, R&D, and production, as well as easy access to the 405, 105, and 110 freeways. Our facility is in the heart of Los Angeles' vibrant emerging tech ecosystem alongside many other high growth startups and enterprises.

What We Offer:

We have an inclusive and diverse culture that values collaboration, learning, and making deliberate data-driven decisions

We offer a unique opportunity to be an early and integral member of a rapidly growing company that is scaling a world-changing technology

Compensation and Benefits

The compensation for this role:

• Engineering Intern/Undergraduate: $30/hour


• Engineering Intern/Masters: $32.50/hour


• Engineering Intern/PhD: $35/hour


• Typical working weeks include regular opportunity for overtime


• Relocation assistance provided


• Free daily catered lunch and dinner, and fully stocked kitchenette


• Casual dress, flexible work hours, and regular catered team building events

Freeform is an Equal Opportunity Employer that values diversity; employment with Freeform is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender id