Process Engineer - Pharmaceutical Packaging

ThermoFisher Scientific; Allentown (Lehigh County); On-site; USD 85,000 - 120,000; Full time

Job summary

Thermo Fisher Scientific is seeking a Manufacturing Engineer III to optimize production processes, deploy new technologies, and drive continuous improvement in a regulated environment. You will collaborate with R&D, Quality, and Production to ensure safe, compliant, high‑quality manufacturing that supports global health goals.

Responsibilities include leading process improvement projects, validating methods, implementing automation, and reducing costs while meeting GMP and ISO standards.

Qualifications

• Advanced degree with 3+ years in manufacturing engineering in regulated industries or a bachelor's with 5+ years.
• Strong knowledge of GMP, ISO standards, and regulatory requirements.
• Experience with process validation, equipment qualification and change control.
• Lean Six Sigma and cost-reduction initiatives are highly desirable.
• Ability to lead cross-functional teams and manage multiple projects.

Responsibilities

• Lead optimization of production processes and drive continuous improvement.
• Develop manufacturing processes and validate methods for new products.
• Implement automation solutions and work with R&D, Quality, and Production.
• Manage cost reductions while maintaining regulatory compliance and quality.
• Support engineers and technicians in a dynamic manufacturing environment.

Skills

GMP knowledge

Lean Six Sigma

Statistical analysis

Automation systems

Project management

CAD software

Process validation

Regulatory compliance

Cross-functional collaboration

Problem solving

Education

Master's degree in Mechanical/Electrical/Chemical/Industrial

Bachelor's degree in engineering

Professional Engineer license

Tools

CAD software

PLCs

Manufacturing control systems

Microsoft Office

Job description

Work Schedule

Standard (Mon-Fri)

Environmental Conditions

Adherence to all Good Manufacturing Practices (GMP) Safety Standards, Office, Some degree of PPE (Personal Protective Equipment) required (safety glasses, gowning, gloves, lab coat, ear plugs etc.)

Job Description

As part of the Thermo Fisher Scientific team, you’ll discover meaningful work that makes a positive impact on a global scale. Join our colleagues in bringing our Mission to life every single day to enable our customers to make the world healthier, cleaner and safer. We provide our global teams with the resources needed to achieve individual career goals while helping to take science a step beyond by developing solutions for some of the world’s toughest challenges, like protecting the environment, making sure our food is safe or helping find cures for cancer.

DESCRIPTION:

As a Manufacturing Engineer III at Thermo Fisher Scientific, you will optimize production processes, implement new technologies, and drive continuous improvement initiatives. You'll work with cross-functional teams to ensure the efficient manufacture of high-quality products while maintaining compliance with regulatory requirements. This position offers the opportunity to contribute meaningfully by enabling our customers to make the world healthier, cleaner and safer through innovative manufacturing solutions.

You will manage process improvement projects, provide technical expertise for new product introductions, develop and validate manufacturing processes, and implement automation solutions. Working with R&D, Quality, Production, and other departments, you'll optimize existing processes while ensuring consistent product quality and regulatory compliance. Your analytical skills and engineering expertise will help drive cost reductions, improve efficiencies, and enhance manufacturing capabilities across our operations.

REQUIREMENTS:

• Advanced Degree plus 3 years of experience, or Bachelor's Degree plus 5 years of experience in manufacturing engineering in regulated industries (pharmaceutical, medical device, or similar)
• Preferred Fields of Study: Engineering (Mechanical, Electrical, Chemical, Industrial or related field)
• Professional Engineer (PE) license or relevant certifications beneficial
• Lean Six Sigma certification preferred
• Strong knowledge of GMP, ISO standards, and regulatory requirements
• Expertise in process validation, equipment qualification, and change control management
• Proficient in statistical analysis and continuous improvement methodologies
• Experience with automation systems, PLCs, and manufacturing control systems
• Strong project management skills and ability to work with cross-functional teams
• Demonstrated success implementing process improvements and cost reduction initiatives
• Experience with CAD software and manufacturing documentation systems
• Excellent analytical and problem-solving abilities
• Strong written and verbal communication skills
• Ability to work effectively in a dynamic manufacturing environment
• Experience supporting engineers and technicians
• Proficiency with Microsoft Office suite and relevant engineering software
• Ability to travel up to 20% as needed
• Must be able to work in cleanroom environments when required
• Strong attention to detail and organizational skills
• Demonstrated ability to manage multiple projects simultaneously
• Experience with risk assessment methodologies and root cause analysis
• Knowledge of lean manufacturing principles and tools

Thermo Fisher Scientific is an EEO/Affirmative Action Employer and does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability or any other legally protected status.