Process Engineer (Manufacturing)

W. L. Gore & Associates; Arizona; Hybrid; USD 90,000 - 120,000; Full time

Job summary

W. L. Gore & Associates seeks an experienced Process Engineer to sustain and improve manufacturing processes, equipment, and product quality.

You will work in a dynamic, cross-functional environment to drive continuous improvement and lead technical projects with measurable business impact. Location is Flagstaff, Arizona, with potential for a hybrid work arrangement. The role requires hands-on troubleshooting, strong problem-solving, and collaboration across Manufacturing, Quality, Regulatory,

Qualifications

• Bachelor’s degree in Engineering required
• 3+ years in manufacturing environment preferred
• Experience with continuous improvement methodologies (Lean/Six Sigma) and GMP are a plus
• Strong analytical and problem-solving capabilities
• Excellent technical communication and teamwork in cross-functional settings
• Willingness to work hands-on on the manufacturing floor

Responsibilities

• Sustain and improve existing manufacturing lines and fixtures on the shop floor
• Lead and participate in cross-functional projects from concept to implementation
• Apply Lean, GMP and Six Sigma principles to reduce waste and variation
• Identify, analyze and address root causes to improve process performance
• Design or input on fixtures, equipment, and tools to enhance safety and efficiency
• Validate equipment and processes to meet production and regulatory requirements
• Collaborate with Manufacturing, Quality, Regulatory, Maintenance and Engineering teams
• Communicate project status and milestones to stakeholders
• Support a collaborative, inclusive team environment

Skills

Continuous improvement

Statistical methods

Project management

Root cause analysis

Technical communication

Hands-on troubleshooting

Cross-functional collaboration

Prioritization

Willingness to travel

Education

Bachelor’s degree in Engineering

Job description

About The Role
We are looking for an experienced Process Engineer to join our engineering team supporting commercial manufacturing. In this role, you will work in a dynamic, cross-functional environment to sustain and improve manufacturing processes, equipment, and product quality. Process Engineers play a critical role in ensuring stable, efficient, and scalable manufacturing operations. This includes hands‑on troubleshooting, continuous improvement, and leading technical projects that deliver measurable business impact.

About The Role
We are looking for an experienced Process Engineer to join our engineering team supporting commercial manufacturing. In this role, you will work in a dynamic, cross-functional environment to sustain and improve manufacturing processes, equipment, and product quality. Process Engineers play a critical role in ensuring stable, efficient, and scalable manufacturing operations. This includes hands‑on troubleshooting, continuous improvement, and leading technical projects that deliver measurable business impact. This position will be located at our facility in Flagstaff, Arizona, with the possibility of a hybrid work arrangement.

Responsibilities

• Sustain existing manufacturing lines, including maintaining manufacturing fixtures, equipment, and standard operating procedures, with a strong presence on the manufacturing floor
• Process Engineers are expected to take ownership of manufacturing performance, which may occasionally require flexibility outside of standard working hours to support a 7‑day operation
• Ensure manufacturing processes meet performance targets by improving efficiency, reducing cost, and minimizing manufacturing loss by applying Lean manufacturing principles, good manufacturing practices (GMP), and Six Sigma methodologies to eliminate waste and variation
• Lead engineering projects from concept through implementation, tracking progress, communicating status to stakeholders, and resolving obstacles
• Design, build, and/or provide technical input on fixtures, equipment, and tools to improve safety, ergonomics, quality, and efficiency
• Troubleshoot manufacturing and assembly issues by analyzing data, identifying root causes, and implementing effective, timely solutions
• Conduct equipment and process validations, qualifications, and verifications in support of production and regulatory requirements
• Partner cross‑functionally with Manufacturing, Quality, Regulatory, Maintenance, and Engineering teams to drive solutions and sustain performance
• Contribute to a collaborative, inclusive, and respectful team environment

Required Qualifications

• Bachelor’s degree in Engineering and minimum of 3 years of experience supporting a manufacturing environment
• Demonstrated experience with continuous improvement
• Strong application of engineering fundamentals and statistical tools for process development, optimization, and troubleshooting
• Ability to prioritize and manage multiple projects concurrently, delivering results against timelines and commitments
• Ability to work independently and collaboratively, including influencing across functions
• Demonstrated ability to identify critical issues, perform root cause analysis, and apply risk‑based decision making
• Strong technical communication skills, including documenting and presenting technical work
• Willingness to work in a hands‑on manufacturing environment
• Ability to travel up to ~5%

Desired Qualifications

• Minimum 5 years of experience in a regulated manufacturing environment (e.g., medical device, pharmaceutical, aerospace, or similar)
• Applied experience using Lean, Six Sigma or other similar methodologies for process improvement
• Demonstrated mechanical aptitude and hands‑on ability troubleshooting, maintaining, and optimizing manufacturing equipment