Process Engineer in Torrington

Energy Jobline ZR; Torrington (CT); Sur place; USD 80 000 - 120 000; Plein temps

Résumé du poste

Energy Jobline ZR in Torrington, CT seeks a Manufacturing Engineer to design, develop and verify processes for new programs. You will drive lean initiatives, kaizen events, PFMEA and control plans, while coordinating fixtures, tooling and gaging to hit prototype and production dates. Strong SolidWorks skills and cost-estimating ability are essential.

Qualifications

• BSME/EE/Mfg Eng. or equivalent required.
• 5+ years Manufacturing Engineering experience.
• Advanced design control experience.

Responsabilités

• Design, develop, implement and verify processes for new programs within budget and timing.
• Coordinate fixtures, tooling, gaging, PFMEA, control plan, work instructions, inspection checklists and training.
• Create cost estimates for equipment, fixtures and tooling to support quotes for new business.
• Improve productivity and reduce internal quality costs using lean/six sigma tools.
• Lead kaizen events and implement changes with the team; resolve issues and close corrective actions.

Connaissances

Lean manufacturing

Kaizen

PFMEA

Gage R&R

SolidWorks

Project management

Statistical methods

MS Office

Formation

BSME / EE / Mfg Eng.

Outils

SolidWorks

Gage design

Description du poste

Job DescriptionJob Description

Design, develop, implement and verify processes for new programs including equipment, fixtures, tooling, gaging and quality plan. Continually reduce costs by improving productivity and reducing internal quality costs using lean/six sigma tools. Use structured problem solving approach for internal and external production and quality, delivery, cost and growth

• Design, develop, test, implement and validate processes for new programs within budget and within program timing.

• Work with Program Managers to ensure fixtures, tooling, molded parts, purchased parts, prints, process flow, PFMEA, control plan, work instructions, inspection checklists, training, time studies, production rates, production sheet and other requirements are created and coordinated to hit prototype and production launch dates.

• Design lean cells with 1 piece flow, balanced labor and standard work package; cost justify capital expenditures and write specification for major customer purchases.

• Complete accurate cost estimates for equipment, fixtures, tooling, gauging and operator work content to support quotations for new business.

• Continuously improve processes to improve productivity, increase efficiency and reduce costs.

• Be involved in kaizen events, working with the team to help complete preparation work, using value stream mapping and other lean tools.

• Work with the Kaizen team to implement changes, and manage open issues through closure. Improve quality pro activity by ensuring quality controls (PFMEA, control plan, work instructions) are robust enough to detect defects and minimize internal failure. Close corrective actions and RGAs on time, react to high scrap occurrences with structured problem solving
• Support OTD by troubleshooting production problems, equipment, fixtures and processes. Improve processes where available with scientific molding techniques and through use of preventative maintenance.

Desired Skills and Experience:

• BSME, EE or Mfg Eng. or equivalent; 5 yrs. Manufacturing Engineering Experience; Advanced Design Control;
• Extensive experience in Plastic Injection Molding; Project management; Organizational skills; Team Player
• Solid modeling proficiency preferably SolidWorks and experience with fixture and gage design
• Working knowledge with MS office programs (Excel, Word, PowerPoint)
• Understanding of basic statistics, SPC, gage R&R. metrology, GD&T, and Qs/ISO 9000 quality systems