Process Engineer III

Bausch + Lomb; Clearwater (FL); On-site; USD 90,000 - 120,000; Full time

Job summary

Bausch + Lomb in Clearwater, FL, is seeking a Manufacturing/Operations Excellence professional to drive lean initiatives and continuous improvement across our manufacturing operations.

The role focuses on reducing waste, improving safety, quality, and productivity, and leading cross-functional Kaizen events. 5S, Value Stream Mapping, and SPC expertise are highly valued for sustaining measurable gains.

Qualifications

• Bachelor’s degree in engineering or a related field.
• Minimum of 5 years of experience in a manufacturing environment.
• Experience in Lean Manufacturing and Six Sigma Principals (5S, Kaizen, Value Stream Mapping, Standard Work).
• Demonstrated success implementing measurable process improvements that increased efficiency, reduced waste, and improved quality.
• Strong background in root cause analysis, data-driven problem solving, and statistical process control (SPC).

Responsibilities

• Lead and execute operational excellence initiatives focused on improving safety, quality, delivery, cost, and employee engagement across manufacturing operations.
• Identify, evaluate, and implement process improvements that reduce waste, improve flow, increase capacity, enhance labor efficiency, and strengthen overall manufacturing performance.
• Analyze current production processes, material flow, equipment utilization, labor allocation, and process constraints to identify opportunities for cycle time reduction, productivity improvement, and variability reduction.
• Lead Lean and continuous improvement projects using tools such as 5S, Kaizen, Value Stream Mapping, Standard Work, visual management, line balancing, mistake-proofing, SMED, and daily management systems.
• Facilitate cross-functional Kaizen events and improvement workshops, ensuring clear problem definition, data-driven analysis, action planning, execution follow-up, and measurable results.
• Conduct root cause analysis for operational issues, quality deviations, downtime events, scrap, rework, yield loss, and process instability using structured problem-solving methodologies such as 5 Why, fishbone diagrams, Pareto analysis, and A3 thinking.
• Develop, implement, and sustain corrective and preventive actions that address systemic causes and prevent recurrence of operational and quality issues. Establish, track, and interpret key performance indicators including OEE, productivity, downtime, scrap, rework, labor efficiency, schedule adherence, throughput, and cost improvement metrics.
• Partner with production, quality, maintenance, supply chain, engineering, and EHS teams to ensure improvements are practical, compliant, sustainable, and aligned with business objectives.
• Coach and train operators, technicians, supervisors, and cross-functional partners on Lean principles, problem-solving methods, standard work, visual management, and continuous improvement behaviors.
• Promote a culture of accountability, continuous improvement, and employee involvement by engaging shop floor teams in identifying problems, testing solutions, and sustaining improvements.
• Ensure improvement projects deliver measurable and sustainable results, including cost savings, productivity gains, quality improvements, reduced downtime, improved service levels, and increased operational stability.

Skills

Lean Manufacturing

Six Sigma

Root Cause Analysis

Statistical Process Control

Data-driven problem solving

Education

Bachelor’s degree in engineering or related field

Job description

Bausch + Lomb (NYSE/TSX: BLCO) is a leading global eye health company dedicated to protecting and enhancing the gift of sight for millions of people around the world—from the moment of birth through every phase of life. Our mission is simple, yet powerful: helping you see better, to live better.

Our comprehensive portfolio of over 400 products is fully integrated and built to serve our customers across the full spectrum of their eye health needs throughout their lives. Our iconic brand is built on the deep trust and loyalty of our customers established over our 170-year history. We have a significant global research, development, manufacturing and commercial footprint of approximately 13,000 employees and a presence in approximately 100 countries, extending our reach to billions of potential customers across the globe. We have long been associated with many of the most significant advances in eye health, and we believe we are well positioned to continue leading the advancement of eye health in the future.

Objective

Responsible for driving operational excellence through process optimization, waste reduction, and continuous improvement initiatives within a manufacturing environment.

Responsibilities

• Lead and execute operational excellence initiatives focused on improving safety, quality, delivery, cost, and employee engagement across manufacturing operations.
• Identify, evaluate, and implement process improvements that reduce waste, improve flow, increase capacity, enhance labor efficiency, and strengthen overall manufacturing performance.
• Analyze current production processes, material flow, equipment utilization, labor allocation, and process constraints to identify opportunities for cycle time reduction, productivity improvement, and variability reduction.
• Lead Lean and continuous improvement projects using tools such as 5S, Kaizen, Value Stream Mapping, Standard Work, visual management, line balancing, mistake-proofing, SMED, and daily management systems.
• Facilitate cross-functional Kaizen events and improvement workshops, ensuring clear problem definition, data-driven analysis, action planning, execution follow-up, and measurable results.
• Conduct root cause analysis for operational issues, quality deviations, downtime events, scrap, rework, yield loss, and process instability using structured problem-solving methodologies such as 5 Why, fishbone diagrams, Pareto analysis, and A3 thinking.
• Develop, implement, and sustain corrective and preventive actions that address systemic causes and prevent recurrence of operational and quality issues. Establish, track, and interpret key performance indicators including OEE, productivity, downtime, scrap, rework, labor efficiency, schedule adherence, throughput, and cost improvement metrics.
• Partner with production, quality, maintenance, supply chain, engineering, and EHS teams to ensure improvements are practical, compliant, sustainable, and aligned with business objectives.
• Coach and train operators, technicians, supervisors, and cross-functional partners on Lean principles, problem-solving methods, standard work, visual management, and continuous improvement behaviors.
• Promote a culture of accountability, continuous improvement, and employee involvement by engaging shop floor teams in identifying problems, testing solutions, and sustaining improvements.
• Ensure improvement projects deliver measurable and sustainable results, including cost savings, productivity gains, quality improvements, reduced downtime, improved service levels, and increased operational stability.

Qualifications

• Bachelor’s degree in engineering or a related field.
• Minimum of 5 years of experience in a manufacturing environment preferred.
• Experience in Lean Manufacturing and Six Sigma Principals (5S, Kaizen, Value Stream Mapping, Standard Work).
• Demonstrated success implementing measurable process improvements that increased efficiency, reduced waste, and improved quality.
• Strong background in root cause analysis, data-driven problem solving, and statistical process control (SPC).

This position may be available in the following location(s): US - Clearwater, FL

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

Applicants must be authorized to work for ANY employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time.

Our Benefit Programs: Employee Benefits: Bausch + Lomb