Process Engineer - General Assembly

Slate; Warsaw (IN); On-site; USD 120,000 - 160,000; Full time

Job summary

Slate is seeking a Process Engineer for General Assembly at the Warsaw Manufacturing Site in the United States. The role focuses on analyzing, designing, and improving manufacturing processes to maximize efficiency, quality, safety, and cost performance, collaborating with manufacturing, quality, supply chain, and automation teams.

Responsibilities include time studies, line balancing, lean implementation, layout design, capacity planning, cost analysis, and support for new programs and

Qualifications

• Bachelor’s degree required; 12+ years automotive manufacturing experience.
• 8+ years with a Master’s degree; 5+ years with a PhD or equivalent.
• Experience with lean manufacturing, Six Sigma, and ERP systems.
• Automotive OEM experience preferred.
• Experience with Just-In-Time (JIT) manufacturing.
• Strong leadership, cross-functional collaboration, and problem-solving skills.

Responsibilities

• Design and optimize processes for efficiency, cost, quality, and safety.
• Conduct time studies, line balancing, and kaizen implementation.
• Design plant layouts and optimize material flow and line ergonomics.
• Plan capacity, manpower, machines, and tooling for current and new programs.
• Support capital investment decisions and process validation for new launches.
• Monitor KPIs such as cycle time and OEE, driving waste reduction.

Skills

Leadership

Cross-functional teamwork

Problem-solving

Communication

Organizational skills

Microsoft Office

Production planning software

Education

Bachelor's degree in engineering or related field

Master's degree

PhD or equivalent experience

Tools

ERP systems

Production planning software

Job description

Process Engineer - General Assembly### Process Engineer - General AssemblyApply: Warsaw Manufacturing Site: Full time: Posted Yesterday: JR101620**ABOUT SLATE**At Slate, we’re building safe, reliable vehicles that people can afford, personalize and love—and doing it here in the USA as part of our commitment to reindustrialization. The spirit of DIY and customization runs throughout every element of a Slate, because people should have control over how their trucks look, feel, and represent them.| WHO WE ARE LOOKING FOR: Responsible for analyzing, designing, and improving manufacturing processes to maximize efficiency, quality, safety, and cost performance. This role applies industrial engineering principles to optimize labor, material flow, equipment utilization, and production systems while supporting new product launches, capacity expansion, and continuous improvement initiatives. Works closely with manufacturing, quality, supply chain, and automation teams to drive data-based decisions and deliver sustainable operational improvements. | WORK AUTHORIZATION REQUIREMENT:Applicants must be authorized to work in the United States on a permanent basis. We are unable to offer visa sponsorship at this time. | WHAT YOU GET TO DO:Process Design & Optimization* Develop and improve manufacturing processes for efficiency and cost-effectiveness.* Conduct time studies, work measurement, and line balancing.* Implement lean manufacturing principles (Kaizen, 5S, SMED). Layout & Material Flow* Design plant layouts, workstation ergonomics, and material flow.* Optimize logistics within the plant (kanban systems, material handling).* Ensure space utilization and smooth workflow. Capacity Planning & Resource Management* Analyze production capacity, time study, and forecast requirements.* Plan manpower, machines, and tooling for new and existing programs.* Support capital investment decisions for equipment. Cost Analysis & Continuous Improvement* Perform cost analysis for processes and suggest improvements.* Drive continuous improvement projects to reduce waste and increase productivity.* Monitor KPIs like cycle time, OEE, and scrap rates. Quality & Safety Integration* Ensure processes comply with quality standards.* Integrate ergonomics and safety into process design.* Support root cause analysis for process-related defects. New Program Support* Participate in DFM/A (Design for Manufacturing/Assembly) reviews.* Support launch readiness by validating process capability.* Prepare Process FMEA, work instructions and standard operating procedures. | WHAT YOU BRING TO THE TEAM: Education & Experience* 12+ years related automotive manufacturing experience with Bachelor's degree, 8 years with Master's degree, 5 years with PhD or equivalent experience* Experience with lean manufacturing, Six Sigma, and ERP systems.* Automotive OEM experience preferred.* Experience with Just-In-Time (JIT) manufacturing. Skills* Proven leadership skills and ability to manage cross-functional teams.* Strong knowledge of trim line processes and automotive interior components.* Excellent problem-solving, communication, and organizational skills.* Proficiency in Microsoft Office and production planning software Working Conditions* Manufacturing plant environment* Exposure to moving machinery and industrial noise* May require shift work (days, nights, weekends)**WHY JOIN TEAM SLATE?**At Slate, we’re fueled by grit, determination, and attention to detail. The start-up spirit of ingenuity and resourcefulness move our business forward. Team Slate fosters a culture of excellence, innovation, and mutual respect, and is motivated by shared principles.* Safety First* Delight Customers* One Team* Relentless Improvement* Fast, Frugal, and Scrappy* Respectful Collaboration* Positive Legacy**WE WANT TO WORK WITH PEOPLE THAT REFLECT THE COMMUNITIES IN WHICH WE OPERATE.**Slate is proud to be an Equal Employment Opportunity and Affirmative Action employer. We do not discriminate based upon race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, veteran status, marital status, parental status, cultural background, organizational level, work styles, tenure and life experiences. Or for any other reason.Slate is committed to providing reasonable accommodation for qualified individuals with disabilities in our job application procedures. If you need assistance or an accommodation due to a disability, you may contact us at**slate-talent\\[e-mail].**