Process Engineer - Flexible Packaging

Tekni-Plex , Inc.; Northern (KY); Hybrid; USD 65,000 - 75,000; Full time

Job summary

TekniPlex, Inc. in the United States is seeking a Process Engineer to optimize manufacturing operations for flexible packaging.

You will improve production efficiency, reduce waste, troubleshoot process issues, and drive continuous improvement across printing, lamination, extrusion, coating, slitting, and pouch making. You’ll collaborate with operations, quality, R&D and supply chain, establish SOPs, evaluate materials, and support new product launches.

Qualifications

• Bachelor’s degree in a relevant engineering field.
• 3+ years in flexible packaging or converting manufacturing.
• Knowledge of flexo/rotogravure printing, extrusion coating/lamination, slitting, and converting.

Responsibilities

• Develop, optimize, and maintain manufacturing processes for flexible packaging production.
• Monitor process performance related to quality, throughput, and machine efficiency.
• Troubleshoot production issues with printing, lamination, extrusion, coating, slitting, or converting equipment.
• Lead continuous improvement projects using Lean Manufacturing, Six Sigma, and SPC.
• Collaborate with operations, maintenance, quality, R&D, and supply chain teams.
• Support new product launches, material trials, and equipment qualifications.

Skills

Process optimization

Troubleshooting

Packaging processes

Flexographic printing

Rotogravure printing

Extrusion coating

Lamination

Slitting

Data analysis

Lean Six Sigma

SPC

Cross-functional collaboration

Microsoft Office

ERP/MES systems

Food safety knowledge

Polymer science knowledge

Education

Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Packaging Engineering, Materials Science, or related field

Tools

ERP systems

MES systems

Job description

Imagine: A Career with Purpose and Possibility

Picture this: You are part of a global team of problem-solvers whose innovations in materials science can make life better. Every day, you help turn ideas into impact using science, technology, and creativity to tackle real-world challenges. You’re part of a company whose work helps improve patient outcomes in healthcare and protects essential consumer goods that people around the world rely on every day.

At TekniPlex, you’ll join more than 8,000 colleagues across 12 countries, all united by one purpose: creating safer, smarter solutions that touch daily life. Through our two divisions, TekniPlex Healthcare and TekniPlex Consumer Products, you’ll help shape industries that matter: healthcare, pharmaceutical, food & beverage, beauty, and personal care.

Here, your ideas count and your work matters. You’ll be encouraged to think boldly, collaborate across cultures, and keep growing every step of the way. You will help protect the integrity of essential products, support patient safety and comfort, and contribute to innovations that make everyday life better, all while building a career that makes an impact.

Because at TekniPlex, you don’t just deliver products – you help shape what’s next.

What is the role where you can add value?

Process Engineer:

We are seeking a skilled and detail-oriented Process Engineer to support and optimize manufacturing operations for flexible packaging products. This role is responsible for improving production efficiency, reducing waste, troubleshooting process issues, and driving continuous improvement initiatives across printing, laminating, coating, extrusion, slitting, and pouch-making operations.

What will you do?

• Develop, optimize, and maintain manufacturing processes for flexible packaging production.
• Monitor and improve process performance related to quality, throughput, scrap reduction, and machine efficiency.
• Troubleshoot production issues involving printing, lamination, extrusion, coating, slitting, or converting equipment.
• Analyze production data and implement corrective and preventive actions.
• Lead continuous improvement projects using Lean Manufacturing, Six Sigma, and root cause analysis methodologies.
• Collaborate with operations, maintenance, quality, R&D, and supply chain teams to improve product consistency and operational performance.
• Support new product launches, material trials, and equipment qualifications.
• Establish and maintain process parameters, SOPs, and work instructions.
• Evaluate raw materials, adhesives, films, inks, and substrates for compatibility and performance.
• Ensure compliance with safety, food safety, environmental, and customer requirements.
• Assist with capital projects, equipment upgrades, and automation initiatives.
• Train operators and production staff on process improvements and best practices.
• Participate in customer and supplier technical discussions as needed.

What skills do you need?

• Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Packaging Engineering, Materials Science, or related field.
• 3+ years of experience in flexible packaging or converting manufacturing.
• Strong knowledge of flexible packaging processes such as:
• Flexographic or rotogravure printing
• Extrusion coating/lamination
• Slitting and rewinding
• Experience with process optimization and troubleshooting in a manufacturing environment.
• Strong analytical and problem-solving skills.
• Excellent communication and cross-functional collaboration abilities.
• Proficiency with Microsoft Office and manufacturing data systems.
• Experience with Lean Manufacturing, Six Sigma, or statistical process control (SPC).
• Knowledge of food-grade packaging standards and regulatory requirements.
• Familiarity with polymer science, film structures, and barrier materials.
• Experience with ERP/MES systems.Six Sigma Green Belt or equivalent certification.

The compensation range for this position is $65,000 to $75,000 plus bonus

Equal Opportunity Employer
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