Process Engineer - Aerospace Composites

Chromalloy Corporation; Windsor (CT); On-site; USD 90,000 - 130,000; Full time

Benefits offered by this job

Comprehensive benefits starting day 1

Job summary

Chromalloy is seeking an Aerospace Composites Process Engineer to support the repair and overhaul of critical gas turbine engine components used in commercial aerospace applications. In this role, you will develop, optimize, and sustain composite repair and layup processes that directly impact product quality, performance, turnaround time, and delivery.

Your expertise will help ensure the structural integrity and reliability of composite aerospace components while driving continuous improvement

Qualifications

• Bachelor’s degree in Engineering or related science-based discipline such as Materials Science, Chemistry, or Physics.
• 3+ years of engineering experience in a manufacturing environment; aerospace manufacturing, MRO, or gas turbine component repair preferred.
• Experience supporting composite manufacturing, composite repair, or advanced materials processes.
• Understanding of composite materials, manufacturing processes, and repair methodologies.
• Knowledge of root cause analysis, corrective action systems, and continuous improvement methodologies.
• Experience supporting production operations and cross-functional manufacturing teams.
• Strong written and verbal communication skills with the ability to collaborate across operations, quality, engineering, and maintenance functions.

Responsibilities

• Develop, qualify, and optimize composite layup and repair processes for aerospace gas turbine engine components.
• Create and improve procedures for a variety of composite repair methods to ensure structural integrity, quality, and repeatability.
• Provide day-to-day engineering support for production operations, including monitoring yield, reducing rework, and improving process capability.
• Evaluate nonconforming product, perform root cause analysis, and implement corrective actions to drive sustainable process improvements.
• Lead activities to ensure production readiness of composite manufacturing and repair equipment.
• Design, develop, and implement tooling, fixtures, and gauging solutions that improve safety, quality, and operational efficiency.
• Create and maintain process documentation, including operating procedures, work instructions, process specifications, calibration instructions, training materials, and quality records.
• Provide technical support for the implementation and validation of new composite repair technologies and manufacturing methods.
• Support employee training on equipment operation, process controls, and composite repair best practices.
• Partner with maintenance teams to develop and sustain preventive maintenance programs for critical process equipment.
• Participate in Kaizen events, Lean Manufacturing initiatives, and Six Sigma projects to improve safety, quality, delivery, and cost performance.
• Apply DMAIC and structured problem-solving methodologies to drive continuous improvement and process optimization.

Skills

3+ years engineering experience

Composite manufacturing experience

Understanding of composite materials

Root cause analysis

Cross-functional collaboration

Strong communication skills

Education

Bachelor’s degree in Engineering or related science-based discipline

Tools

Siemens NX

Job description

Chromalloy is a global engineering & solutions company. We are a leading provider of aftermarket parts, repairs, and solutions that safely & reliably extend the life of aircraft engines and gas turbines. We develop, manufacture and repair critical turbine components for a range of engine platforms. Our solutions support the engines running the aerospace, energy and defense industries around the world.

Video: What We Do

Why work at Chromalloy?

Chromalloy employees are proud, passionate problem-solvers who strive to live our values every day. A career with Chromalloy is an opportunity to learn from top industry experts, work with important technologies, and unlock a passion for innovation. Join our team of experts, innovators and problem-solvers delivering world‑class solutions for our customers. As a global company, we are committed to creating an inclusive environment where all employees feel represented, heard, and able to bring their best selves to work every day. Be part of something bigger with Chromalloy!

Our Total Rewards Program is designed to support you today and in the future.

• Comprehensive and flexible benefit options starting on day one, including medical, dental, vision, EAP, wellness incentives, and 401(k) with employer matching.
• Development & progression opportunities for every employee – regular performance conversations, training and development curriculum, and engineering fellowship programs.
• Paid time off, including vacation, sick time, paid holidays, and parental leave—all eligible on your first day of employment!
• Competitive pay, including eligibility for quarterly and annual bonuses, depending on role and site.

Eligibility for individual benefit plans may vary based on employment status.

Job Summary

We’re looking for an Aerospace Composites Process Engineer to support the repair and overhaul of critical gas turbine engine components used in commercial aerospace applications. In this role, you will develop, optimize, and sustain composite repair and layup processes that directly impact product quality, performance, turnaround time, and delivery. Your expertise will help ensure the structural integrity and reliability of composite aerospace components while driving continuous improvement across manufacturing operations.

Work That Matters

At Chromalloy, your work directly supports aviation safety and reliability. Our teams repair and manufacture critical aerospace components used across the global aviation industry. Whether you're improving processes, supporting operations, solving technical challenges, or driving business performance, your contributions help keep aircraft flying safely around the world.

Location

Windsor, CT

Travel

Occasional travel required

Schedule

On-site

What You’ll Be Doing

• Develop, qualify, and optimize composite layup and repair processes for aerospace gas turbine engine components.
• Create and improve procedures for a variety of composite repair methods to ensure structural integrity, quality, and repeatability.
• Provide day-to-day engineering support for production operations, including monitoring yield, reducing rework, and improving process capability.
• Evaluate nonconforming product, perform root cause analysis, and implement corrective actions to drive sustainable process improvements.
• Lead activities to ensure production readiness of composite manufacturing and repair equipment.
• Design, develop, and implement tooling, fixtures, and gauging solutions that improve safety, quality, and operational efficiency.
• Create and maintain process documentation, including operating procedures, work instructions, process specifications, calibration instructions, training materials, and quality records.
• Provide technical support for the implementation and validation of new composite repair technologies and manufacturing methods.
• Support employee training on equipment operation, process controls, and composite repair best practices.
• Partner with maintenance teams to develop and sustain preventive maintenance programs for critical process equipment.
• Participate in Kaizen events, Lean Manufacturing initiatives, and Six Sigma projects to improve safety, quality, delivery, and cost performance.
• Apply DMAIC and structured problem-solving methodologies to drive continuous improvement and process optimization.

What We’re Looking For

• Bachelor’s degree in Engineering or a related science-based discipline such as Materials Science, Chemistry, or Physics.
• 3+ years of engineering experience in a manufacturing environment; aerospace manufacturing, MRO, or gas turbine component repair experience preferred.
• Experience supporting composite manufacturing, composite repair, or advanced materials processes.
• Understanding of composite materials, manufacturing processes, and repair methodologies.
• Knowledge of root cause analysis, corrective action systems, and continuous improvement methodologies.
• Experience supporting production operations and cross-functional manufacturing teams.
• Strong written and verbal communication skills with the ability to collaborate across operations, quality, engineering, and maintenance functions.

Nice to Have

• Experience with aerospace composite repair and layup processes.
• Experience with pre-preg composite patching and wet layup applications.
• Knowledge of composite materials and structures, including:
  • Fiberglass
  • Kevlar®
  • Honeycomb core structures
  • Aerospace resin systems
• Understanding of composite curing, bonding, and repair validation methods.
• Working knowledge of 3D CAD software such as Siemens NX.
• Experience developing tooling and fixtures to support composite manufacturing or repair operations.
• Experience supporting aerospace component repair, overhaul, or manufacturing operations.
• Lean Six Sigma Green Belt certification or participation in Kaizen events.
• Familiarity with aerospace quality systems, engineering specifications, and process control methodologies

Work Environment & Physical Requirements

• Work is performed in both office and manufacturing environments with exposure to production equipment, machinery, and industrial processes.
• Regular interaction with production areas, laboratories, and repair operations is required.
• Ability to stand, walk, bend, reach, and move throughout manufacturing facilities for extended periods.
• Ability to occasionally lift and carry up to 25 pounds.
• Must be able to wear required personal protective equipment (PPE) and comply with all safety policies and procedures.

INDENG

This position may require work hours outside of the regularly scheduled hours to meet operational needs. This may include work during evenings, weekends, and/or holidays. Additional work hours are assigned based on business requirements. Non-exempt employees will be paid overtime in accordance with applicable federal, state, and local laws.

The salary range for this position reflects a broad spectrum of experience levels. Individual compensation within the range is determined by multiple factors, including relevant experience, education, certifications, job related skills, internal equity, and market conditions. We evaluate each candidate individually to ensure fair and competitive pay decisions.

Due to government regulation only US persons (U.S. citizen, U.S. naturalized citizen, U.S. permanent resident, holder of U.S. approved political asylee or refugee status) may be considered for this role.

Chromalloy participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

Any offer of employment will also be conditioned upon the successful completion of a background investigation and drug screen in accordance with company policy and applicable federal and state regulations.

Chromalloy is an equal opportunity employer - vets/disabled.

In the United States, if you need a reasonable accommodation for the online application process due to a disability, please contact: https://www.chromalloy.com/contact-us/