Process Engineer - 2nd Shift

Sanmina Corporation; Houston (TX); On-site; USD 90,000 - 130,000; Full time

Benefits offered by this job

Relocation

Educational reimbursement

Discretionary bonuses

Job summary

Sanmina Corporation in Houston is seeking a Process Engineer to design, optimize, and control complex mechanical assembly lines and automated production systems, ensuring peak efficiency and top quality while meeting safety standards. You will lead upgrades of equipment, implement Lean principles, balance lines, and supervise documentation such as SOPs and PFMEA.

The role requires 5+ years of relevant experience, a Mechanical/Industrial engineering degree, and hands-on PLC/robotics integration

Qualifications

• Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or related field
• 5+ years of experience as a Process/Manufacturing/Assembly Engineer in a high-volume industrial environment
• Demonstrated expertise in mechanical assembly, fastening technologies, and material handling systems
• Strong knowledge of automated assembly equipment, PLC logic, and robotic integration
• Experience with Design for Manufacturing (DFM) and Design for Assembly (DFA) principles
• Excellent analytical and problem-solving skills (DOE, Root Cause Analysis, 8D)
• Proficiency in project management, including managing vendors and cross-functional teams
• Strong communication skills to provide technical guidance and training to production staff and technicians

Responsibilities

• Design and document optimal assembly process parameters for all stages of the production line
• Lead upgrades of assembly equipment, including robotic workstations and conveyors
• Optimize automated systems to maximize throughput and minimize manual intervention
• Manage line balancing to ensure smooth hand-offs and eliminate bottlenecks
• Ensure ergonomic workstation layouts and safety compliance
• Develop and maintain SOPs, PFMEA, and audit reports

Skills

Mechanical assembly

Lean manufacturing

Robotic integration

PLC logic

DOE

Education

Bachelor’s degree in Mechanical/Industrial Engineering

Tools

PFMEA

Robotic workstations

Conveyor systems

Vision-guided systems

Job description

Sanmina Corporation (Nasdaq: SANM) is a global powerhouse in integrated manufacturing solutions serving the fastest growing segments of the global Electronics Manufacturing Services (EMS) market. We are a global engine providing the end-to-end manufacturing backbone for the world’s most essential and innovative brands. Whether it’s autonomous vehicles, life‑saving medical tech, next‑gen aerospace, or AI/cloud infrastructure - our integrated solutions don’t just meet standards—they redefine them.

What You'll Do

The Process Engineer will be the subject matter expert responsible for the design, optimization, and control of complex mechanical assembly lines and automated production systems. This role ensures the assembly environment operates at peak efficiency, maintains the highest product quality standards, and adheres to strict safety and ergonomic regulations. The engineer will play a critical role in commissioning, auditing, and continuous improvement projects for both manual and automated assembly cells.

• Design and Implement: Develop, document, and standardize optimal assembly process parameters (e.g., cycle times, torque specifications, press‑fit forces, and sequencing) for all stages of the production line.
• System Upgrades: Lead technical efforts for the renovation and integration of new assembly equipment, such as robotic workstations, conveyor systems, and automated fastening mechanisms.
• Automation: Optimize the performance of advanced assembly technology, including multi‑axis robotic arms and vision‑guided systems, to maximize throughput and minimize manual intervention.
• Line Balancing: Expertly manage and optimize the multi‑stage assembly flow, focusing on Lean Manufacturing principles to ensure smooth hand‑offs between workstations and eliminate bottlenecks.
• Workstation Ergonomics:
  • Track and control the physical layout of workstations (e.g., bin placement, tool reach, lighting) and environmental factors to ensure operator safety and efficiency.
  • Support the transition and qualification of new assembly fixtures and "poka‑yoke" (error‑proofing) systems across different plants.
• Quality, Audit, and Troubleshooting:
  • Failure Analysis: Actively troubleshoot and implement corrective actions for assembly defects (e.g., misalignment, fastening failures, cosmetic damage, or functional non‑conformance).
  • Tolerance Management: Closely monitor and manage component tolerances and fitment (e.g., interference fits, gap and flushness) to ensure parts meet material specifications and investigate deviations.
  • Testing: Conduct and oversee rigorous performance testing, including End‑of‑Line (EOL) functional tests and leak testing for conditional and final product approvals.
  • Documentation: Create and maintain detailed Standard Operating Procedures (SOPs), Process Failure Mode and Effects Analysis (PFMEA), and technical audit reports for all assembly operations.

What You'll Bring

• Education: Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or a related field.
• Experience: 5+ years of experience as a Process Engineer, Manufacturing Engineer, or Assembly Engineer in a high‑volume industrial environment.
• Technical Expertise:
  • Demonstrated expertise in mechanical assembly, fastening technologies, and material handling systems.
  • Strong knowledge of automated assembly equipment, PLC logic, and robotic integration.
  • Experience with Design for Manufacturing (DFM) and Design for Assembly (DFA) principles.
• Core Competencies:
  • Excellent analytical and problem‑solving skills (DOE, Root Cause Analysis, 8D).
  • Proficiency in project management, including managing vendors and cross‑functional teams to deliver capital projects on time and within budget.
  • Strong communication skills to provide technical guidance and training to production staff and technicians.

Why Join Us?

• Sanmina employees also receive benefits including: Comprehensive medical and dental coverage, retirement benefits, and for formal education related to advancing your career at Sanmina, reimbursement for certain educational expenses — including tuition. Additionally, this role might be eligible for discretionary bonuses or commission payments as well as relocation.

Sanmina is an Equal Opportunity Employer and prohibits discrimination and harassment. Sanmina provides equal employment opportunities to employees and applicants for employment and prohibits discrimination and harassment without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or other characteristic protected by applicable federal, state, or local laws.

Please be aware that this position may require access to technology, software, or technical data that is subject to U.S. export control laws. All offers of employment are contingent on the applicant either 1) being a "U.S. Person," defined as a (i) U.S. citizen or national, (ii) U.S. lawful permanent resident, or (iii) other protected individual, such as a refugee under 8 U.S.C. 1157 or asylee under 8 U.S.C. 1158; or 2) being eligible to obtain a timely export control license or license exception from the applicable U.S. federal agency.