Process Engineer

Graham Packaging; United States; On-site; USD 82,000 - 122,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

401K / Employee Saving Plan

Paid time off

Wellness program

Job summary

Graham Packaging is seeking a hands on Process Engineer to apply extrusion blow molding science to create stable, repeatable manufacturing processes. You will diagnose machine issues, perform problem solving, and support new product development across Graham's plants.

This role reports to the Global Technical Center in York, PA and can be done remotely. The position requires strong blow molding knowledge, data analysis, and solid communication skills to drive continuous improvement and SOP

Qualifications

• BS degree in Engineering preferred and manufacturing experience required.
• Hands-on setting up, operating, maintaining, troubleshooting extrusion blow molders.
• Experience in a manufacturing environment with process documentation.

Responsibilities

• Develop production processes and generate SOCs.
• Optimize processes and establish operating limits for key variables.
• Create SOPs for process control and equipment setup.
• Provide training and audit SOPs.
• Drive continuous improvement in process engineering standard work.
• Lead problem solving and support process validation during commissioning.
• Train plant personnel on machine setup and corrective actions.
• Provide technical reports with recommendations on mold tooling and bottle design.

Skills

Extrusion blow molding

Process optimization

Troubleshooting

Statistical analysis

PDCA

Verbal/written communication

Cross-functional collaboration

Training and SOPs

Problem solving

Education

BS degree in Engineering

Tools

Extrusion blow molding equipment

Job description

Graham Packaging is a people, planet and values-based company and a leader in sustainable packaging manufacturing. From the kitchen to the laundry room, Graham Packaging is part of your everyday life.

For employees at Graham, our Blue Culture is part of their everyday lives, too. In other words, Blue is how we do things here.

At Graham, we are united by a clear vision. We know our part and help those around us know theirs, encouraging one another to continuously improve. We create a safe, challenging environment to innovate by supporting creative ideas and new ways of thinking. We take the initiative to cultivate our individual growth and help others do the same, while keeping ourselves and one another accountable. And we actively promote cooperation, collaboration, integrity and respect across regions and teams to foster an engaged, diverse and connected workforce.

We value our employees, and a Blue Culture allows for the most rewarding employee experience as part of the Graham family. Blue is how we feel about what we do-together-to create a better tomorrow. Working at Graham means you lead constructively with clear goals, use diverse thinking to drive excellence, accountability, innovation, as well as demonstrating collaboration, embracing learning, and taking action for continuous improvement and growth.

Graham Packaging is seeking a hands on Process Engineer to apply the science of extrusion blow molding to implement stable, repeatable and capable manufacturing processes. This individual will be also responsible for diagnosing machine and process issues and applying problem solving processes across Graham network of plants. He or she will play a critical role in new product development. This position reports into Graham Packaging's Global Technical Center in York, PA but can work remotely.

The primary duties of an Extrusion Blow Molding Process Engineer include:

• Develop production processes as part of the commercialization of new products and generate process documentation in the form of Standard Operating Conditions (SOCs)
• Optimize production processes and establish operational limits to key process variables
• Create and implement Standard Operating Procedures (SOPs) for process control and equipment setup.
• Provide training and auditing of SOP’s
• Drive continuous improvement in process engineering standard work, SOPs and tools to support process development
• Process unit cavity molds as part of the development process
• Lead problem solving activities and apply technically robust solutions
• Provide support for process validation during equipment commissioning
• Train skilled plant personnel and other technical specialists on machine set-up and corrective actions
• Provide written technical reports to peers, management, vendors and customers including recommendations to improve; machine, mold and tooling and bottle design

The following skills and proficiencies are essential requirements of the position:

• Strong understanding of the properties of blow molding resins and other raw materials
• Strong processing skills for monolayer, multilayer, single parison and multiple parison bottles
• Strong mechanical troubleshooting skills of blow molding equipment
• Strong understanding of 1 to 2 different type blowmolding platforms as well as basic understanding of an additional 2
• Able to apply knowledge of statistics, data analysis and statistical process control
• Strong written and verbal communication skills
• Able to apply knowledge of PDCA and effective problem solving
• Travel 50%

Education and/or Work Experience Requirements

• BS degree in Engineering preferred
• Experience in a manufacturing environment
• Hands-on experience setting up, operating, maintaining, rebuilding and troubleshooting extrusion blow molders (CE, Graham Wheel, Techne shuttles, Techne Rotax, Uniloy, VR, Wilmington).

The standard compensation for this role is $81,500 - $122,300. Salary offers will be determined based on final candidate qualifications, experience, skillset, and other relevant factors.

The expected salary range for the position described in this posting is made in accordance with the legal mandates of certain jurisdictions within the United States. The final agreed-upon compensation is based on individual qualifications and experience.

Benefits include medical, dental, vision and basic life insurance. Employees are able to enroll in the company's 401K Employee Saving Plan and may participate in its Employee Wellness Program. Employees will also receive paid time off in accordance with company policy and state law requirements.

Graham Packaging is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, sex (including pregnancy), sexual orientation, religion, creed, age, national origin, physical or mental disability, gender identity and/or expression, marital status, veteran status or other characteristics protected by law.