Process Engineer

PeelMaster Packaging Corporation, A Spectrum Plastics Group Company; Pittsfield (MA); On-site; USD 70,000 - 90,000; Full time

Job summary

PeelMaster Packaging Corporation in Pittsfield, Massachusetts is looking for an Injection Molding Process Development Engineer with 5-7 years of experience in injection molding processing. The role involves coordinating mold sampling, developing processes, and ensuring efficient production operations. A Bachelor's degree is preferred alongside Master Molder Training. Candidates must be able to lift up to 75 lbs and perform tasks in accordance with ISO audits. Continual improvement in molding technology is expected as part of the role.

Qualifications

• 5-7 years of injection molding processing experience required.
• Master Molder Training required.
• Must be able to lift up to 75 lbs.
• Has knowledge of pressure transducers and de-coupled molding.

Responsibilities

• Coordinate sample orders and mold sampling.
• Process development and validation activities.
• Facilitate discussions on tooling issues.
• Develop a preventative maintenance plan.
• Troubleshoot production jobs for improvements.

Skills

Injection molding processing experience

Scientific Molding fundamentals

Manual dexterity

Cross-functional team collaboration

Education

Bachelor's degree preferred

High school diploma or equivalent

Job description

Job Overview

Responsible for all aspects of injection molding process development for new, incoming, and existing tools.

Responsibilities

• Sampling of new, modified or customer supplied tools.
• Coordinate sample orders and provide efficient mold sampling and data collection.
• Coordinate with production, engineering, toolroom, quality, and maintenance to ensure all aspects of new production runs are complete prior to actual production.
• Process development, process capability, IQ/OQ/PQ validations and design of experiments, SPC, machine technology, and capability studies. Use of SIM tools (RJG eDart-based) and other advanced platforms to develop robust processing windows, evaluations, and recommendations.
• Develop and execute protocols and reports as required to support validation activities, including SIM tool documentation, process analysis, and reporting of data in a clear format to be used in Validation Reports.
• Participate in Program (Design) Reviews. Recommend efficient mold design for optimum functionality, processing capability, and quality.
• Identify all necessary requirements for production and processing.
• Identify and document tooling and process shortcomings and recommend needed changes and/or improvements.
• Facilitate discussion and review of problems with in‑house tool personnel and process development teams, and assist in a documented plan with each customer/tool.
• Evaluate equipment and recommend improvement or replacement.
• Act as liaison between Production, Engineering, Quality, and Sales on all process/tool related issues.
• Perform design of experiments to improve process and part quality.
• Identify and schedule repairs on any equipment critical to controlling the molding process. Troubleshoot any equipment suspected of malfunction and tag them (limited use or do not use). Develop a plan of attack with manufacturing/production to schedule, troubleshoot, and accomplish all applicable repairs.
• Coordinate with the Maintenance Department to formulate maintenance schedules on equipment.
• Troubleshoot production jobs for continuous improvement opportunities (cycle time, scrap reduction, documentation clarity, etc.) as required.
• Assist with start‑ups and changeovers when required.
• Assist in the development of a preventative maintenance plan and refine the plan on an ongoing basis for new tools or equipment.
• Commit to continuous improvement and develop molding technology at Apex Resource Technologies.
• Contribute to the team effort by accomplishing related results as needed and is committed to continuous improvement in all job functions.

Qualifications

• Bachelor's Degree preferred, minimum high school diploma or equivalent.
• 5-7 years of injection molding processing experience required.
• Master Molder Training required.
• Has been trained on the fundamentals of Scientific Molding which includes gate freeze, viscosity curve, short shot studies, pressure drops and performing DOE's.
• Has a general understanding and knowledge of pressure transducers, de‑coupled molding and the interactions with injection molding machines.
• Has the capabilities and knowledge to set up and document process alarm settings.
• Must be able to lift up to 75 lbs.
• Must have good vision.
• Must have manual dexterity.
• Must be able to sit or stand for long periods of time.
• Repetitive motions are required.
• Must be able to move 1100 lb. gaylords with a pallet jack.
• Requires frequent bending, squatting, and twisting motions.
• Must be able to climb stepladders.
• Must be able to climb up and down stairs.
• Support cross‑functional teams and departments as required.
• Perform job duties in accordance to ISO 13485/9001 including ISO audits.