Process Engineer

Prysmian; Lexington (SC); On-site; USD 65,000 - 90,000; Full time

Job summary

Prysmian Group in the United States is seeking a Process Engineer to develop, optimize, and maintain manufacturing processes for fiber optic cable production.

You will collaborate with production, quality, and maintenance teams to troubleshoot issues, implement improvements, and support new product introductions, while leading Lean and Six Sigma initiatives to reduce waste and improve throughput.

Qualifications

• Bachelor’s degree in Mechanical, Electrical, Industrial or similar Engineering field.
• 1-year practical experience in manufacturing environment; internships or co-ops acceptable.
• Knowledge of extrusion, polymer processing, and optical fiber handling is a plus.

Responsibilities

• Design, develop, and optimize manufacturing processes for fiber optic cable production.
• Analyze process data to identify inefficiencies and implement corrective actions.
• Develop and maintain process documentation, including SOPs and work instructions.
• Collaborate with Quality Assurance to resolve defects and maintain product integrity.
• Lead Lean and Six Sigma initiatives to reduce waste and improve throughput.

Skills

Analytical thinking

Problem solving

SPC knowledge

Data analysis

Lean Six Sigma

Communication

Education

Engineering degree

Job description

Prysmian is the world leader in the energy and telecom cable systems industry. Each year, the company manufactures thousands of miles of underground and submarine cables and systems for power transmission and distribution, as well as medium low voltage cables for the construction and infrastructure sectors. We also produce a comprehensive range of optical fibers, copper cables and connectivity for voice, video and data transmission for the telecommunication sector.

We are 30,000 employees, across 50+ countries. Everyone at Prysmian has the potential to make their mark; because whatever you do, wherever you are based, you will be part of a company that is helping transform the world around us.

Overview

Make Your Mark at Prysmian Group - Join Us:

The Process Engineer will be responsible for developing, optimizing, and maintaining manufacturing processes for fiber optic cable production. This role ensures high-quality output, cost efficiency, and compliance with industry standards. The engineer will work closely with production, quality, and maintenance teams to troubleshoot issues, implement improvements, and support new product introductions.

Key Responsibilities

Process Development & Optimization:

• Design, implement, and improve manufacturing processes for fiber optic cable production.
• Analyze process data to identify inefficiencies and implement corrective actions.
• Develop and maintain process documentation, including SOPs and work instructions.

Quality & Compliance

• Collaborate with Quality Assurance to resolve defects and maintain product integrity.

Equipment & Technology

• Work with vendors on equipment upgrades and maintenance strategies.
• Collaborate with R&D on process requirements for new fiber optic cable designs.

Continuous Improvement

• Lead Lean and Six Sigma initiatives to reduce waste and improve throughput.
• Support cost reduction projects without compromising quality.

Troubleshooting & Support

• Provide technical support to production teams for process-related issues.
• Conduct root cause analysis and implement permanent solutions.

Qualifications

Education:

• Bachelor’s degree in Mechanical, Electrical, Industrial or similar Engineering related field.

Experience

• 1-year practical experience in manufacturing environment encompassing manufacturing engineering, statistical planning techniques, business systems, project management, and or quality control. Experience through internships or co-ops preferred.
• Knowledge of extrusion, polymer processing, and optical fiber handling is a plus.

Skills

• Strong analytical and problem-solving skills.
• Familiarity in statistical process control (SPC) and data analysis tools.
• Familiarity with Lean Manufacturing and Six Sigma methodologies.

Other

• Excellent communication and teamwork abilities.
• Ability to manage multiple projects in a fast-paced environment.

Preferred Qualifications

• Previous experience in telecommunications or fiber optic cable manufacturing.
• Hands-on experience with extrusion processes, including polymer handling and die design.

Physical & Work Environment

• Ability to work in a manufacturing environment with exposure to machinery and production lines.
• Occasional lifting of materials and standing for extended periods.