Process Engineer

Prysmian USA; Lexington (SC); On-site; USD 65,000 - 85,000; Full time

Job summary

Prysmian Group in Lexington, SC is seeking a Process Engineer to develop, optimize and maintain manufacturing processes for fiber optic cable production, ensuring high quality output and cost efficiency.

The role collaborates with production, quality and maintenance teams to troubleshoot issues, implement improvements, and support new product introductions, while leading Lean and Six Sigma initiatives.

Qualifications

• Bachelor's degree in Mechanical, Electrical, Industrial or related field.
• 1 year manufacturing experience; internships or co-ops count.
• Knowledge of extrusion, polymer processing is a plus.
• Familiar with Lean and Six Sigma methodologies.
• Strong analytic and problem-solving abilities.

Responsibilities

• Design, implement and improve manufacturing processes for fiber optic cable production.
• Analyze process data to identify inefficiencies and implement corrective actions.
• Develop and maintain SOPs and work instructions.
• Lead Lean and Six Sigma initiatives to reduce waste and improve throughput.
• Provide technical support to production teams for process-related issues.

Skills

Analytical skills

SPC proficiency

Lean manufacturing

Six Sigma

Data analysis

Cross-functional teamwork

Education

Bachelor's degree in engineering

Tools

SAP

Job description

Prysmian is the world leader in the energy and telecom cable systems industry. Each year, the company manufactures thousands of miles of underground and submarine cables and systems for power transmission and distribution, as well as medium low voltage cables for the construction and infrastructure sectors. We also produce a comprehensive range of optical fibers, copper cables and connectivity for voice, video and data transmission for the telecommunication sector.We are 30,000 employees, across 50+ countries. Everyone at Prysmian has the potential to make their mark; because whatever you do, wherever you are based, you will be part of a company that is helping transform the world around us.Make Your Mark at Prysmian Group - Join UsOverview:The Process Engineer will be responsible for developing, optimizing, and maintaining manufacturing processes for fiber optic cable production. This role ensures high-quality output, cost efficiency, and compliance with industry standards. The engineer will work closely with production, quality, and maintenance teams to troubleshoot issues, implement improvements, and support new product introductions.Key Responsibilities:Process Development & Optimization:Design, implement, and improve manufacturing processes for fiber optic cable production.Analyze process data to identify inefficiencies and implement corrective actions.Develop and maintain process documentation, including SOPs and work instructions.Quality & Compliance:Collaborate with Quality Assurance to resolve defects and maintain product integrity.Equipment & Technology:Work with vendors on equipment upgrades and maintenance strategies.Collaborate with R&D on process requirements for new fiber optic cable designs.Continuous Improvement:Lead Lean and Six Sigma initiatives to reduce waste and improve throughput.Support cost reduction projects without compromising quality.Troubleshooting & Support:Provide technical support to production teams for process-related issues.Conduct root cause analysis and implement permanent solutions.Qualifications:Education: Bachelor’s degree in Mechanical, Electrical, Industrial or similar Engineering related field.Experience:1-year practical experience in manufacturing environment encompassing manufacturing engineering, statistical planning techniques, business systems, project management, and or quality control. Experience through internships or co-ops preferred.Knowledge of extrusion, polymer processing, and optical fiber handling is a plus.Skills:Strong analytical and problem-solving skills.Familiarity in statistical process control (SPC) and data analysis tools.Familiarity with Lean Manufacturing and Six Sigma methodologies.Other:Excellent communication and teamwork abilities.Ability to manage multiple projects in a fast-paced environment.Preferred Qualifications:Previous experience in telecommunications or fiber optic cable manufacturing.Hands-on experience with extrusion processes, including polymer handling and die design.Physical & Work Environment:Ability to work in a manufacturing environment with exposure to machinery and production lines.Occasional lifting of materials and standing for extended periods.You should be proficient in:Bachelor's DegreeData Analysis and ManipulationContinuous ImprovementTroubleshooting Skills5 Why (Root Cause Analysis Method)Advanced Product Quality Planning (APQP)Cell CultureProcess EngineeringProduction OptimizationElectrical / Electronic SystemsLean Manufacturing PrinciplesSix Sigma ExperienceBudgeting / Forecasting ExperienceProcess DevelopmentMachines & technologies you'll use:SAP