Process Engineer

Fluor Corporation; Indiana (PA); On-site; USD 120,000 - 190,000; Full time

Job summary

Fluor Corporation in the United States seeks a senior Process Engineer to lead mining processing projects, including Copper Concentrator and Gold plants. You will apply engineering principles, supervise teammates, and coordinate with multi-discipline teams.

The role requires 10+ years in mining design, EPCM experience, and strong skills in PFDs, P&IDs, heat and material balances, and equipment sizing.

Qualifications

• Bachelor’s in Engineering with 10+ years of design experience in mining.
• Experience with EPCM and minerals processing equipment.
• Proficient in PFDs, P&IDs, HMBs, and heat and material balances.

Responsibilities

• Lead Process Engineering activities for mining projects (Copper Concentrator and Gold plants).
• Develop and review Process Design Basis (PDB) and Design Philosophy documents; PFDs and UFDs; Heat & Material Balances.
• Coordinate with Process Safety, Mechanical, Piping, Instrumentation, and Electrical disciplines; lead P&ID reviews and HAZOP actions.

Skills

Process engineering

Mining industry

HMB calculations

P&IDs

Education

Bachelor's in Engineering

Job description

At Fluor, we are proud to design and build projects and careers. We are committed to fostering a welcoming and collaborative work environment that encourages big-picture thinking, brings out the best in our employees, and helps us develop innovative solutions that contribute to building a better world together. If this sounds like a culture you would like to work in, you’re invited to apply for this role.Job DescriptionThe purpose of this position is to lead Process Engineering activities for the miming projects (Copper Concentrator and Gold processing plants)• Apply knowledge of engineering principles and practices in all areas of assignments• Assist others on engineering problems and methods• Use advanced techniques, precepts and practices of the relevant field of process work• Represent Process Technology in meetings and conferences related to the execution of the Company’s projects• Contribute to planning and coordinating work• May supervise others and/or be responsible for training of junior engineers/specialists• Other duties as assignedBasic Job RequirementsBachelor's in Engineering with 10+ Years of Relevant Design Experience in Mining IndustryExperience with EPCM company is a mustExperience with primary crushers, secondary crushers, tertiary crushers, SAG mills, AG mills, Ball Mills, hydro cyclones, Vertical Mills and Stirred mills., HPGRExperience with rougher- scavenger flotation circuits, cleaner flotation circuits, tails thickening, concentrate thickening and concentrate filtration circuits;Gold processing plants: Carbon in Leach (CIL), Carbon in Pulp (CIP), gravity concentration, cyanide destruction etc.Reagents preparation and distributionDevelop and review Process Design Basis (PDB) and Design Philosophy documents.Develop and review Process Flow Diagrams (PFDs) and Utility Flow Diagrams (UFDs).Develop and review Heat & Material Balances (HMBs).Define operating cases, turndown, start-up, shutdown, and upset scenarios.Perform various process engineering calculations including line sizing, system hydraulics (including Slurry System) and equipment sizing.Develop and review P&IDs including control philosophy, safeguarding layers, and operating logic.Ensure correct representation of control schemes, interlocks, trips, and alarms.Lead and close P&ID reviews / HAZOP actions with proper documentation.Develop Cause & Effect Diagram, Control and Safeguarding Narratives.Prepare process datasheets for major static and rotating equipment.Define process scope of supply for packaged units (e.g., compressors, reactors, heaters, refrigeration, tankage, utility packages).Review vendor documentsEvaluate technical bids and prepare Technical Bid Evaluation (TBE) inputs.Coordinate with Process Safety, Mechanical, Piping, Instrumentation, and Electrical disciplines and provide required inputs such as relief and blowdown loads, line lists, instrument process data, electrical load lists, etc.Participate in workshops related to process safety, constructability, and 3D model.Other Job RequirementsPreferred QualificationsTo be Considered Candidates:Must be authorized to work in the country where the position is located.We are an equal opportunity employer. All qualified individuals will receive consideration for employment without regard to race, color, age, sex, sexual orientation, gender identity, religion, national origin, disability, veteran status, genetic information, or any other criteria protected by governing law.