Process Engineer

Viltis Consulting; Illinois; On-site; USD 70,000 - 90,000; Full time

Benefits offered by this job

Safe working environment

Required tools and equipment

Collaboration with professionals

Job summary

Viltis Consulting is seeking a Process Engineer in Illinois to support critical Design History File (DHF) remediation in a medical device manufacturing setting. The role involves leading project activities focused on design controls and process validations.

The ideal candidate should have at least 2 years of experience in regulated industries, technical writing skills, and the ability to collaborate across teams. Interested applicants will find opportunities to work in a safe and compliant environment, contributing to impactful devices.

Qualifications

• Minimum of 2 years of experience in a regulated industry utilizing design controls.
• Experience with technical documentation and validation activities.
• Strong written and verbal communication skills.

Responsibilities

• Lead and coordinate weekly project activities.
• Collaborate with cross‑functional teams to ensure project milestones are achieved.
• Support on‑site process validation efforts and equipment installation activities.

Skills

Technical writing

Statistical analysis

Communication skills

Microsoft Office proficiency

Education

Bachelor's degree in Engineering or a related technical discipline

Job description

Position Overview

Viltis is seeking a Process Engineer to support a critical Design History File (DHF) remediation initiative within a regulated medical device manufacturing environment. This role will lead cross‑functional project activities focused on design controls, process validation, risk management, and technical documentation.

The ideal candidate will have experience in regulated industries, strong technical writing capabilities, and the ability to collaborate effectively across engineering, quality, manufacturing, and operations teams.

Key Responsibilities

• Lead and coordinate weekly project activities, deliverables, and status updates.
• Collaborate with cross‑functional teams to ensure project milestones are achieved.
• Support on‑site process validation efforts and equipment installation activities.
• Drive execution of remediation activities while maintaining alignment with program timelines.

Design Controls & Documentation

• Author, review, and maintain Design History File (DHF) documentation.
• Serve as Process Validation Owner for:
  • Installation Qualification (IQ)
  • Operational Qualification (OQ)
  • Performance Qualification (PQ)
• Develop and maintain risk management documentation, including Process Failure Mode and Effects Analysis (pFMEA).
• Support design transfer activities and documentation.

Process Engineering & Validation

• Apply statistical analysis methods to support engineering decisions.
• Design and execute Design of Experiments (DOE).
• Support Test Method Validation (TMV) activities.
• Ensure documentation complies with applicable quality and regulatory requirements.

Preferred Technical Experience

Experience in one or more of the following areas is beneficial but not required:

Blending & Formulation Processes

• Formulations and mixing dynamics
• Tank and vessel design
• Process scale‑up activities

Filling & Packaging Operations

• Capping and labeling equipment
• Packaging assembly processes

Measurement & Analytical Systems

• pH measurement systems
• Viscometers
• Moisture analyzers

Qualifications

Required

• Bachelor's degree in Engineering or a related technical discipline.
• Minimum of 2 years of experience in a regulated industry utilizing design controls.
• Experience with technical documentation and validation activities.
• Strong written and verbal communication skills.
• Proficiency with Microsoft Office applications.

Preferred

• Experience in medical device manufacturing.
• Familiarity with quality management systems such as ISO 9001 and ISO 13485.
• Experience supporting DHF remediation, process validation, or product development programs.

Success Criteria

Performance in this role will be measured by:

• Completion of accurate, compliant, and thorough technical documentation.
• Successful execution of assigned validation and engineering activities.
• Consistent reliability, attendance, and adherence to safety requirements.
• Ability to support project timelines without unnecessary rework or delays.

What Viltis Provides

• Safe and compliant working environment.
• Required equipment, tools, and PPE.
• Access to applicable procedures, systems, and training.
• Collaboration with experienced engineering, quality, and manufacturing professionals.
• Opportunity to contribute to impactful medical device development and remediation initiatives.