Process Engineer

AtriCure; Glendale (OH); On-site; USD 85,000 - 110,000; Full time

Benefits offered by this job

Medical benefits

401(k) with match

Parental leave

Volunteer time off

Pet Insurance

On-site fitness center

Cafeteria

Job summary

AtriCure, Inc. is seeking a Process Engineer to drive ongoing production, validations and continuous improvement of manufacturing processes. You will collaborate with cross-functional teams to deliver market-leading devices and ensure positive patient outcomes.

Responsibilities include owning assembly line performance, leading lean initiatives, and coordinating with quality, regulatory, and product development. Travel up to 5% may be required and experience in medical devices is a plus.

Qualifications

• Bachelor’s degree in engineering; 3+ years of related experience.
• Demonstrated mechanical/process engineering ability.
• Knowledge of GD&T and manufacturing methods.
• Experience with data analysis and problem solving.
• Ability to travel up to 5%.

Responsibilities

• Own assembly line performance and troubleshoot issues.
• Lead lean initiatives and value stream mapping.
• Collaborate with quality, product development, and regulatory teams.
• Define process qualifications and validation protocols.
• Document manufacturing processes and change controls.
• Support outside suppliers and new equipment installation.

Skills

Lean manufacturing

Problem solving

Cross-functional teamwork

Communication skills

Education

Bachelor’s degree in engineering

Tools

Visio

Excel

MasterControl

Calipers

Instron

Job description

AtriCure, Inc. provides innovative technologies for the treatment of Afib and related conditions. Afib affects more than 33 million people worldwide. Electrophysiologists and cardiothoracic surgeons around the globe use AtriCure technologies for the treatment of Afib and reduction of Afib related complications. AtriCure’s Isolator® Synergy™ Ablation System is the first medical device to receive FDA approval for the treatment of persistent Afib. AtriCure’s AtriClip® Left Atrial Appendage Exclusion System products are the most widely sold LAA management devices worldwide. AtriCure’s Hybrid AF™ Therapy is a minimally invasive procedure that provides a lasting solution for long-standing persistent Afib patients. AtriCure’s cryoICE cryoSPHERE® probe is cleared for temporary ablation of peripheral nerves to block pain, providing pain relief in cardiac and thoracic procedures. For more information, visit AtriCure.com or follow us on Twitter @AtriCure.

We foster a culture of inclusion by embracing diverse experiences and individuals where everyone’s authentic self is welcome. We offer supporting programs and resources that provide enriching and equitable opportunities for each person to contribute professionally and personally.

POSITION SUMMARY:

The Process Engineer is responsible for on-going production, validations, and continuous improvement of new and existing manufacturing processes. He/she contributes in a creative and collaborative way to achieve the company’s goals of producing market leading products through positive patient outcomes.

ESSENTIAL FUNCTIONS OF THE POSITION:

Team member of projects involving design and manufacturing resources, both internal and external. Specific expectations include:

• Ownership of product assembly line technical performance. Support production with troubleshooting assembly line issues, resolution of non-conformances, completion of root cause investigations, and CAPA’s
• Drive a lean, KPI-driven, and continuous improvement culture across the department
• Implement lean principles and methodologies to optimize manufacturing processes.
• Lead continuous improvement initiatives, including value stream mapping (VSM), 5S and Kaizen events
• Analyze production data to identify bottlenecks, inefficiencies, and opportunities for streamlining
• Collaborate with cross-functional engineering team (quality, product development, regulatory) to address product line issues
• Responsible for communication of manufacturing and process issues to cross functional engineering team and suppliers, both verbally and in written documentation
• Review of proposed component tolerances and input to manufacturing capability
• Has knowledge of tolerance capabilities of machining, molding, casting, stamping, forming, grinding, etc.
• Understands GD&T and how to properly apply it to yield the desired fits between joining parts
• Review of proposed device assembly requirements and identification of Design for Assembly opportunities. Understanding of assembly and joining techniques including laser welding, ultrasonic welding, adhesive bonding, over-molding, soldering etc. Understand of error proofing, poke-yoke
• Working knowledge of Manual and Automated Assembly Systems and Technologies
• Act as a lean champion to train and mentor others on lean concepts and tools as needed

MANUFACTURING PROCESS KNOWLEDGE

• Knowledge of general manufacturing technologies (plastic injection molding, stamping, milling, turning, assembly methods, various fastening techniques) including low to medium volume manufacturing processes
• Familiar with manufacturing efficiency strategies such as Lean, Six Sigma, 5S, Value Stream mapping, using SPC in resolving/improving productivity and efficiencies etc.
• Work with outside suppliers to define, document, analyze and qualify their manufacturing processes.
• Identify new vendors, processes, materials, and technologies that can be used to improve product quality and reduce product cost
• Identify and implement manufacturing and product-related cost reduction opportunities. Understand life cycle costs and cost benefit analysis. Apply continuous improvement methods to enhance yield, consistency, performance, capacity, etc. of equipment and processes
• Perform process capability assessments and establish methods to control process output.
• Working understanding of quality statistical models and metrics (confidence/reliability intervals, DOE, regression/trending, SPC, t-Tests, acceptance plans)
• Able to work in a controlled environment where gowning and strict adherence to clean room procedures are required

TOOLING AND EQUIPMENT

• Able to define, communicate, and develop fixture concepts using internal and external resources. Able to incorporate the capabilities of typical production association into these concepts
• Work with designers and engineers in the design and development of manufacturing-related equipment and fixtures
• Define and track project tooling and equipment schedule and cost
• Responsible for proper installation of new equipment and setting up proper preventive maintenance and calibration plans
• Working knowledge of Manual and Automated Assembly Systems and Technologies, including both mechanical and control systems
• Experienced with mechanical equipment and gauges such as microscopes, soldering stations, ovens/furnaces, UV curing stations, Instron, calipers and other measurement gauges

VERIFICATION AND VALIDATION

• Responsible for developing detailed process qualification strategies
• Able to define statistical sample sizes as related to variable and attribute data based on established company and industry standards
• Responsible for maintaining and updating Process maps and FMEAs
• Responsible for writing and executing process qualification protocols and reports
• Understanding of Test Method Validation, IQ, OQ, PQ approach as defined by AtriCure Quality System

MANUFACTURING LOGISTICS

• Understand supply chains, lead times, and raw material availability
• Able to construct Bills of Material, with proper unit of measure and inventory points
• Working knowledge of MRP and other requirement planning systems
• Able to conduct time studies and analyze cost variances

TROUBLESHOOTING AND ROOT CAUSE ANALYSIS

• Responsible for evaluating components for conformance to design intent via inspection and functional evaluation
• Responsible for trending scrap and failure rates, analyzing failure modes, and developing plans to address root cause issues
• Responsible for supporting ongoing manufacturing on a daily basis to allow them to meet required production goals
• Responsible for disposition of non-conforming material

DOCUMENTATION

• Properly document all work in compliance with AtriCure Quality System requirements
• Responsible for process documentation release using tools such as Visio, Excel, Word, Procal and Master Control documentation release systems
• Write detailed, easy to understand process instructions
• Write detailed test protocols and reports to document qualification activities

ADDITIONAL ESSENTIAL FUNCTIONS OF THE POSITION:

• Regular and predictable worksite attendance
• Ability to work under fast-paced conditions
• Ability to make decisions and use good judgement
• Ability to prioritize various duties and multitask as required
• Ability to successfully work with others
• Additional duties as assigned

BASIC QUALIFICATIONS:

• Bachelor’s degree in engineering (mechanical, industrial, or related field) required or demonstrated equivalent combination of education, training, and experience
• 3 + years of relevant experience
• Demonstrated Mechanical and/or Process Engineering ability
• Solid understanding of external standards, design controls, quality controls, manufacturing methods
• Demonstrates the ability to plan and track tasks to align with project plan and team objectives
• Demonstrates excellent written and oral communication skills
• Demonstrates excellent ability to work on and influence cross functional teams
• Demonstrated ability with data analysis, problem-solving, and troubleshooting
• Capable of prioritizing tasks and provide a timely schedule of completion
• Ability to travel 5%

PREFERRED QUALIFICATIONS:

• Medical device industry experience
• Lean Six Sigma certification (Green Belt (or) Black Belt)
• Demonstrated lean manufacturing process implementation experience.
• Proficiency in lean tools such as 5S, Kanban, VSM etc.
• Solid understanding of Industry regulations as it pertains to medical devices

OTHER REQUIREMENTS:

• Ability to regularly walk, sit, or stand as required
• Ability to occasionally bend and push/pull
• Ability to regularly lift up to 10 pounds, occasionally lift over 50 pounds
• Ability to pass pre-employment drug screen and background check

BENEFITS

• Medical & Dental beginning day 1 of employment
• 401K plus match
• 30 days of paid Parental Leave, in addition to maternity leave, for new moms and dads
• Volunteer Time off
• Pet Insurance
• more
• Corporate-based employees also have full access to our on-site fitness center and cafeteria.

AtriCure participates in the federal E-Verify program to confirm the identity of and employment authorization of all newly hired employees. For further information about the E-Verify program, please click here https://www.e-verify.gov AtriCure is an Equal Employment Opportunity/Affirmative Action employer and provides Drug Free Workplaces. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national or ethnic origin, age, protected veteran status, status as an individual with disability, sexual orientation, gender identity or any other characteristic protected by federal, state, or local law(s).

You may access our global privacy policy here:https://www.atricure.com/privacy