Process Engineer

FPC National; Decatur (AL); On-site; USD 95,000 - 110,000; Full time

Job summary

FPC National in Decatur, Alabama is seeking a Process Engineer to provide technical support to chemical manufacturing operations. The role focuses on monitoring unit performance, troubleshooting issues, improving production efficiency, and maintaining safe, compliant operations.

The ideal candidate holds a BS in Chemical Engineering, has strong analytical and problem-solving skills, and preferably distillation experience in a chemical environment.

Qualifications

• Bachelor of Science in Chemical Engineering is required.
• Experience with distillation processes in a chemical manufacturing environment preferred.
• Must have been in current position for a minimum of six months.
• Strong understanding of chemical manufacturing processes, process engineering principles, and production unit operations.

Responsibilities

• Monitor daily process unit operations and provide technical support to Production to maintain safe, efficient, and reliable operations.
• Identify and implement opportunities to improve product quality, increase production capacity, reduce operating costs, lower emissions, and enhance workplace safety.
• Investigate production, safety, environmental, and quality issues; perform root cause analysis and recommend corrective actions.
• Develop, conduct, and evaluate process tests to assess proposed operating changes and improve manufacturing performance.
• Provide engineering support for existing equipment, process troubleshooting, maintenance activities, and equipment reliability improvements.

Skills

Process optimization

Troubleshooting

Data analysis

Project management

Cross-functional collaboration

Strong communication

Education

Bachelor of Science in Chemical Engineering

Job description

Position: Process Engineer

Salary Range: $95K-$110K

PROCESS ENGINEER

Summary Of Job:

We are seeking a Process Engineer to provide technical and engineering support to chemical manufacturing operations. This role is responsible for monitoring process unit performance, troubleshooting operational issues, improving production efficiency, enhancing product quality, reducing costs, and maintaining safe and environmentally compliant operations. The Process Engineer will work closely with Production, Maintenance, Engineering, and management teams to optimize existing processes, evaluate new technologies, support equipment upgrades, and improve overall plant reliability. The ideal candidate will have a Bachelor of Science in Chemical Engineering, strong analytical and problem-solving skills, and preferably experience with distillation processes in a chemical manufacturing environment.

Job Responsibilities:

• Monitor daily process unit operations and provide technical support to Production to maintain safe, efficient, and reliable operations.
• Identify and implement opportunities to improve product quality, increase production capacity, reduce operating costs, lower emissions, and enhance workplace safety.
• Investigate production, safety, environmental, and quality issues; perform root cause analysis and recommend corrective actions.
• Develop, conduct, and evaluate process tests to assess proposed operating changes and improve manufacturing performance.
• Provide engineering support for existing equipment, process troubleshooting, maintenance activities, and equipment reliability improvements.
• Design, document, and optimize chemical processes and equipment for improved products and more efficient manufacturing operations.
• Support the scale‑up of new products from development through production, including process design, equipment selection, and implementation.
• Evaluate new technologies, equipment upgrades, process modifications, and capacity improvements for technical and economic feasibility.
• Select and implement equipment and process control devices to improve process control, operational efficiency, and product consistency.
• Develop operating procedures and provide training to ensure the safe and effective operation of new equipment and processes.
• Collaborate with Production, Maintenance, Engineering, and management to coordinate projects, maximize equipment uptime, and maintain production quality.
• Provide technical support for Process Safety Management (PSM), Risk Management Program (RMP), and other applicable regulatory and environmental compliance programs.
• Assist with annual operating budgets, cost estimates, economic evaluations, and engineering studies to support capital projects and operational improvements.
• Identify and implement engineering and maintenance cost‑saving initiatives while maintaining quality, safety, and budget objectives.
• Coordinate equipment purchases, design changes, contractor activities, and installation of new equipment and systems.
• Support equipment and process designs that minimize environmental releases and promote safe chemical handling.
• Lead assigned engineering projects, including planning, coordinating activities, monitoring progress, and communicating results.
• Supervise technicians as needed and coordinate technical activities across departments.
• Maintain awareness of relevant technologies, industry developments, and opportunities to improve plant operations.
• Maintain effective communication and collaboration with colleagues, management, and production personnel across Japanese American cultural differences.
• Maintain regular and dependable attendance and perform additional duties as assigned by management.

Job Requirements:

• Bachelor of Science in Chemical Engineering required.
• Experience with distillation processes in a chemical manufacturing environment preferred.
• Must have been in current position for a minimum of six months.
• Strong understanding of chemical manufacturing processes, process engineering principles, and production unit operations.
• Ability to troubleshoot complex process and equipment issues and develop practical, data‑driven solutions.
• Experience evaluating process improvements, equipment modifications, and new technologies for operational and economic feasibility.
• Ability to analyze process data, conduct testing, and make technically supported recommendations.
• Knowledge of process safety, environmental compliance, safe chemical handling, and applicable regulatory requirements preferred.
• Strong project management, organizational, and coordination skills.
• Ability to work effectively with Production, Maintenance, Engineering, contractors, technicians, and management.
• Strong written and verbal communication skills, including the ability to document processes, develop procedures, and provide training.
• Ability to work effectively across Japanese American cultural differences.
• Must be capable of meeting the physical demands of the position, including lifting up to 50 pounds, climbing stairs multiple times per shift, and working 12‑hour periods as required.
• Must have good mobility, hearing, and sense of smell, and be able to work in a potentially stressful manufacturing environment.