Process Development Engineer II

Benchmark Electronics; Rochester (MN); On-site; USD 81,000 - 102,000; Full time

Job summary

Benchmark Electronics in Rochester, MN is seeking a manufacturing engineer to design and develop processes for customer products and tooling. The role covers medium to high complexity design tasks, diagrams, specifications, and close collaboration with vendors and internal teams.

Ideal candidates will have 5+ years in manufacturing engineering, a 4-year engineering degree, and experience with DFx, tolerance analysis, and continuous improvement.

Qualifications

• Requires a 4-year Engineering or Technical degree in manufacturing or electrical engineering.
• 5+ years of manufacturing engineering experience.
• Experience with design for excellence (DFX) and design documentation.
• Ability to lead projects and work with vendors and cross-functional teams.
• Proficiency in process design, tolerance analysis, material selection, and fabrication method selection.
• Strong communication and problem-solving skills.

Responsibilities

• Provides basic process design and documentation for customer products and related tooling to support manufacturing.
• Develops diagrams of components and assemblies.
• Performs engineering computations and writes specifications.
• Verifies completed work against the verification plan with correct dimensions and materials.
• Interacts with vendors to ensure proper fabrication of components, testers, and tooling.
• Assists in assembly of tooling and prototypes.
• Contributes to design tolerance analysis, material selection, and fabrication method choices.
• Drives and leads research and development for new design methods and tools.

Skills

Process design

Tolerance analysis

FMEA

Continuous improvement

Vendor coordination

Documentation

Project leadership

Communication skills

Education

4 year Engineering degree

Manufacturing or Electrical

Tools

CAD software

Job description

At Benchmark, we are driven by our purpose: to innovate for a healthier, safer, and better-connected world to create a brighter future. When you join us, you become part of a team passionate about making a meaningful impact across various sectors, including commercial aerospace, defense, advanced computing, next-generation communications, complex industrials, medical, and semiconductor capital equipment. We prioritize career growth, fostering a culture that ensures you reach your full potential. At Benchmark, your work is purpose-driven, enabling you to create a positive impact on the world and make your career truly meaningful. You'll be part of a collaborative and inclusive team that values your ideas and contributions.

Summary

Designs and develops processes for customer products and manufacturing tooling. Performs medium to high complexity design assignments.

Responsibilities

• Provides basic process design and documentation for customer products and/or related tooling, resulting in a product or tooling that supports the manufacturing environment, if applicable, to meet both the customers' requirements and the Benchmark manufacturing support groups' requirements
• Develops basic diagrams of components and assemblies
• Makes engineering computations and write/edit specifications
• Creates modified basic designs for new or existing products and tooling
• Verifies completed work, checking dimensions, materials to be used and quantities per the verification plan
• Interacts with vendors to ensure proper fabrication of mechanical components for product, testers and tooling
• Assists assembly of tooling and prototypes
• Performs basic design duties such as tolerance analysis, material selection and selection of fabrication methods
• Provides assistance to the Hardware Design, Software Design, PCB Design, Functional Test and ICT test for product, test and tooling development
• Contacts and works with vendors to understand Customer and BEI requirements
• Follows project plan and reports project status to leadership
• Develops project proposals and associated cost estimates
• Performs DFX reviews; Creates necessary documentation
• Develops an understanding of Design for Excellence philosophy; Promote with customers
• Communicates with customer technical personnel regarding technical issues
• Communicates technical challenges and work with peers to create and implement solutions
• Works with customers to understand requirements regarding mechanical design
• Works with Sustaining Engineering (product, process, test and quality) to develop products that leverage Benchmarks manufacturing and test processes
• Participates in the development of advanced/new technologies related to plastics and machined parts and processes
• Drives and lead research and development for new design methods and tools
• Provides research and development for new design methods and tools
• Assists in the coordination of process engineering strategies for Benchmark customers
• Develops and maintains the process for Failure Modes and Effects Analysis (FMEA)
• Creates and validates detailed mechanical component drawings from others using industry standard drafting practices
• Participates in continuous improvement activities with complete documentation, including a follow up review with the team in a presentation format
• Provides intermediate level process design and documentation for customer products and/or related tooling, resulting in a product or tooling that supports the manufacturing environment, if applicable, to meet both the customers' requirements and the Benchmark manufacturing support groups' requirements
• Develops intermediate level diagrams of components and assemblies
• Leads less experienced engineers in best practices
• Creates new or modified designs for new or existing products and tooling
• Performs intermediate level design duties such as tolerance analysis, material selection and selection of fabrication methods
• All employees are responsible for the Quality of their work to ensure BEI meets, or exceeds Customer Satisfaction.

Other information

• Excellent written and verbal communication skills
• Effective interpersonal skills
• Effective multitasking skills and the ability to take on additional responsibilities as required
• Effective organization and prioritization skills
• Demonstrate high attention to detail
• Ability to work with diverse groups
• Demonstrates discretion, confidentiality, independent judgment and professionalism.
• Ability to work with minimal supervision and guidance, exercising discretion and independent judgment.
• Understanding of and ability to use continuous improvement tools.
• Strong customer service and client focus
• Working knowledge of productivity tools, including Microsoft Office products and WebEx conferencing software
• Strong problem solving skills and the ability to make sound technical decisions
• Proficient day-to-day project activity organization in accordance with development engineering procedures
• Proven ability to complete projects in a timely manner
• Demonstrate an understanding of process design; Ability to creatively and efficiently design assembly and test processes for various applications and technologies
• Ability to make independent judgments using sound engineering principles and techniques
• Demonstrate knowledge of the manufacturing process for sheet-metal, plastic parts, castings, machined parts and electromechanical mechanisms
• Demonstrate knowledge of material selection for manufacturing customer products, tooling and test fixtures
• Ability to support a 24/7 global business operation as required
• Excellent presentation skills
• Ability to work individually or in teams
• Understanding of and ability to use continuous improvement tools
• Capable of performing a process capability analysis on a production process
• Available for travel up to 10-20% of the time, including day, overnight and international travel as required
• 4 year Engineering or Technical Degree (Manufacturing or Electrical Engineer) preferred or equivalent combination of education and experience as approved by senior management
• 5+ years of manufacturing engineering experience
• Familiarity with advanced technologies and applications

Education

• 4 year Engineering or Technical Degree (Manufacturing or Electrical Engineer) preferred or equivalent combination of education and experience as approved by senior management

Geographical Location

Minnesota:Rochester

Physical Location

Rochester, MN

Shift

Shift 1

Work Schedule

M-F 0800-1630

Full Time

Compensation Range

$81,154.00 to $101,731.00 USD. Many factors are considered in compensation decisions, including but not limited to skills, certifications, licensures, experience, training, incumbent data, and other business needs.

Benefits and Other Compensation

Benchmark provides a comprehensive benefits package, including a Bonus Plan, 401(k), Paid Time Off, and Health, Dental, and Vision Insurance, all based on scheduled hours. Benchmark complies with applicable state and local employee leave laws.

Application Deadline

This job posting will remain open until filled.

Additional Notices

Benchmark adheres to applicable state and local laws regarding employee leave benefits. This includes, but is not limited to, providing time off pursuant to the Colorado Healthy Families and Workplaces Act, in accordance with its plans and policies. Candidates applying for remote work based in Washington state, may obtain PTO eligibility for this position by emailing [e-mail].

Export Control

This position may involve access to information, technology, or materials that are regulated under U.S. export control laws. Employment in this role may be contingent upon verification that you qualify as a U.S. Person under federal regulations. U.S. Persons include U.S. citizens, lawful permanent residents (green card holders), and individuals granted asylum or refugee status in the United States. If a candidate does not qualify as a U.S. Person, Benchmark will evaluate the position requirements and applicable legal restrictions to determine whether employment can proceed. In some cases, Benchmark may be unable to move forward with an application due to export control requirements.

Benchmark is an equal opportunity employer

We are bringing together a dynamic workforce with unique talents, life experiences, cultures, and perspectives to promote an innovative, collaborative, and creative place to work. If you need assistance or an accommodation due to a disability, please email us at [e-mail].

In our innovative environment, you'll work with cutting-edge technology, leading the way in engineering design and delivering world-class manufacturing services for products that make a real difference in the lives of others. At Benchmark, your career is more than just a job. It's an opportunity to be part of something bigger, where your work matters and helps shape a brighter future for everyone. Together, we will achieve extraordinary things.