Manufacturing Process Engineer

Bürkert Group; Huntersville (NC); On-site; USD 90,000 - 120,000; Full time

Job summary

Bürkert Group in Huntersville, NC seeks a Process Design Engineer to lead CNC machining value streams from raw stock to finished parts. You will optimize spindle time, improve scheduling with SAP CM25, and drive SYNCHRO-based improvements on the shop floor.

The role requires a strong background in precision CNC operations, lean manufacturing, and hands-on problem solving. The candidate will collaborate with cross‑functional teams to deliver on-time, quality parts.

Qualifications

• Bachelor's degree in manufacturing engineering or a closely related technical discipline.
• Lean Six Sigma Black Belt preferred; Green Belt with Black Belt‑level project experience considered.
• Experience in a precision CNC machining environment with turning, milling, and multi‑axis setups.

Responsibilities

• Own CNC machining value stream from raw stock to finished part release.
• Drive spindle time optimization and reduce idle time across machining cells.
• Improve machine scheduling using SAP CM25/Fiori; align with delivery commitments.
• Lead tool management and KPI visibility using SYNCHRO/Siemens TMGR as applicable.
• Lead Kaizen, 5S, and TPM workshops to generate documented improvements.
• Maintain and improve production documentation, standards, and routing data.

Skills

CNC machining

SAP CM25 / Fiori

Siemens TMGR

OEE analysis

Lean / 5S

Kaizen events

CAD/CAM

VSM

Education

Bachelor's degree in Manufacturing/Mechanical/Industrial Engineering

Tools

Vericut

Siemens NX

Mastercam

Job description

## Process Design EngineerApplylocations: Huntersvilletime type: Full timeposted on: Posted 3 Days Agojob requisition id: JR\_00001241**Where would you like to shape the success of your future career: At a worldwide leading manufacturer of process measuring and control technology? In a family- owned company that values its more than 3,700 employees in more than 30 countries and sees them all as individuals? In a team that breaks new ground with courage and passion?****Did you answer „Yes“ three times? Then it is time for us to make your acquaintance.**RESPONSIBILITIES:**CNC Machining Process Ownership:*** Own the value stream processes for CNC machining of systems and standard components, from raw stock to finished part release.* Drive spindle time optimization across turning, milling, and multi-axis machining cells; eliminate unplanned idle time and non-cutting activity.* Conduct and lead time studies, cycle time analysis, and capacity modeling to identify constraints and quantify improvement opportunity.* Own and continuously improve machine scheduling practices using SAP CM25 (now deployed in Fiori); ensure accurate, realistic scheduling that supports delivery commitments without creating hidden capacity loss.* Champion use of the Siemens TMGR Tool Manager for tool presetting, tool life management, and structured tool building, building the discipline that makes changeovers predictable and fast.* Define and enforce setup standards: part setup, work-holding, first-article verification, and handover documentation between shifts and operators.* Analyze and reduce machine downtime; drive OEE improvement using SI04 and SI01 (SYNCHRO Simplifier modules) as primary visibility tools.* Partner with programmers on CAM strategy improvements , , speeds, toolpath efficiency, and verified simulation via Vericut where applicable.* Lead root cause analysis on scrap, rework, and non-conformances originating in machining; own corrective actions through to verified closure.**Continuous Improvement & Lean Manufacturing*** Serve as the Huntersville site's SYNCHRO+ lead for the Manufacturing area (CNC, fabrication, welding), working as the peer to the Assembly SYNCHRO Lead.* Own the site's annual performance against the global Bürkert SYNCHRO audit in manufacturing areas, including all six audit pillars: 5S, General/Leadership, Logistics, Management Systems/Sustainability, Standards, and Lean Workshops (i.e. Total Productive Maintenance)* Develop and execute a structured improvement roadmap between audit cycles; ensure findings from each annual audit translate into measurable, time-bound actions.* Drive active use of SYNCHRO tools in manufacturing, examples:SIM12 for process deviation capture and escalationSIM20 for workshop and improvement project managementSI01 (Machine Status Monitor) and SI04 (OEE analysis) for machine availability visibilitySI08 (Digital Machine Handbook) — lead the build-out and ongoing maintenance of digital MHBs for CNC equipmentSIM31 for standard training and onboarding content* Lead and facilitate improvement workshops (Kaizen, 5S, TPM, VSM) in the manufacturing environment; translate workshop outputs into documented standards that stick.* Own and maintain the manufacturing qualification matrix per SYNCHRO standards; identify training gaps and drive the qualification plan for machinists and operators.* Ensure annual instruction plans, familiarization plans, and SFM documentation (SFM boards, team meeting cadence, Go&See schedules) are current and compliant.* Act as the primary Huntersville contact for the global SYNCHRO team at HQ; communicate site performance, open measures, and escalation needs proactively.**Production Documentation & Standards*** Author and maintain Factory Standards (FSTs), work instructions, BOPs, control plans, and process flow documentation for all manufacturing processes.* Ensure SAP routing data (CM25 / Fiori) accurately reflects current process times, sequences, and resource assignments — own the routing master data for manufacturing.* Build and maintain digital machine handbooks in SI08 for production-critical CNC equipment; ensure maintenance tasks, log entries, and inspection records are current.* Establish structured filing practices on the production drive (P:\) per SYNCHRO Office standard; lead the cleanup and standardization of legacy documentation.* Drive poka-yoke implementation across machining setups and inspection processes — make errors impossible before they become defects.**New Manufacturing Areas, Growth & Support*** Support process development in welding operations, with a particular growth path toward ASME BPE orbital GTAW welding as the program scales. CNC machining and turning expertise is the priority; welding process knowledge is a valued plus and an area for development.* Contribute to process improvements in secondary operations (deburring, washing, inspection) as part of the full manufacturing value stream.* Engage with intralogistics improvements (material flow, milk running, kitting) as they interface with machining cell efficiency.REQUIREMENTS:**Education:*** Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a closely related technical discipline required.* Lean Six Sigma Black Belt preferred; Green Belt with demonstrated Black Belt-level project experience considered. Certification must reflect practical application, not classroom credential.**Experience:*** 5 to 8 years of progressively responsible experience in a precision CNC machining environment — turning, milling, multi-axis machining of close-tolerance components.* Demonstrated ownership of machining process improvement: spindle utilization, setup reduction, tooling programs, and scheduling discipline.* Direct experience with SAP production modules — CM25 / Fiori scheduling, routing management, and capacity planning.* Hands-on experience with tool management systems; Siemens TMGR experience is a strong differentiator.* Experience leading Kaizen events, VSM workshops, and 5S programs in a machining or fabrication environment — not as a participant, as the leader.* Experience with a formal production management system (Bürkert SYNCHRO+, Bosch Production System, lean factory systems) is a significant advantage.* CAD/CAM proficiency (Siemens NX, Mastercam, or equivalent); Vericut simulation experience preferred.* Familiarity with GD&T, precision measurement, and CMM-based inspection processes as they apply to machined components.**Skills:*** CNC machining — turning and milling technologies, multi-axis setups, fixturing, and tooling strategy* SAP (CM25 / Fiori): scheduling, routing, capacity management* Siemens TMGR or equivalent tool management system* OEE measurement and analysis (SI04 or equivalent)* Lean tools: VSM, Kaizen, 5S/6S, TPM, SMED, standard work* Six Sigma tools: DMAIC, control charts, DOE, FMEA, root cause analysis (Ishikawa, 5-Why, A3)* Process documentation: FSTs, BOPs, control plans, routing sheets* SYNCHRO+ modules (or willingness to become expert rapidly): SIM12, SIM20, SI01, SI04, SI08**Leadership & Behavioral Requirements*** Practitioner mindset — you are most effective and most credible on the floor, not in conference rooms. Machinists and operators will follow you because you understand the work.* Independent, balanced perspective — this role exists to find waste and drive improvement with objectivity. You are not beholden to the status quo; you report to the VP of Operations for a reason.* Strong influencing skills — you have no direct authority over machinists or the CNC Manufacturing Manager, but you drive change through credibility, data, and coaching.* Bias for ownership — open findings become your findings. You don't document problems; you close them.* Genuine curiosity about manufacturing systems — SYNCHRO+ is not a compliance checkbox here. We expect this person to become a real expert and drive the system forward.* Willingness to learn adjacent processes (welding, assembly interfaces, supply chain touchpoints) and grow the role over time.**What Success Looks Like in Year One****Milestone****Expected Outcome****SYNCHRO Audit Performance**Manufacturing SYNCHRO AUDIT area score advances beyond 70% (2024 baseline) toward 75%+ target, with all 9 open audit measures closed or in-flight with owners and due dates.**SI04 / OEE Deployment**SI04 OEE analysis activated for primary CNC cells; baseline established and visible on SFM boards; first improvement cycle underway.**SI08 Digital MHBs**Digital machine handbooks live for all production-critical CNC equipment; maintenance tasks loaded, assigned, and tracked in system.**Spindle Time**Measurable increase in spindle utilization on primary machining cells versus baseline at hire; methodology for ongoing tracking established.**SAP Routing Integrity**All manufacturing routings in CM25/Fiori reviewed, corrected, and signed off; routing accuracy baseline documented.**Tooling Program**TMGR tool management active for at least the highest-volume machining cells; tool life data flowing and being used to reduce unplanned stoppages.**Qualification Matrix**Manufacturing qualification matrix updated to SYNCHRO standard; training gaps identified and first round of planned qualifications completed or scheduled.Location: Huntersville, NCIn return, we offer you exciting and challenging responsibilities, diverse perspectives with a high degree of individual freedom and a corporate culture that encourages you to use it. **Curious? Then we look forward to receiving your application.**