Process Control Team Engineer-Manufacturing Engineering

Ford

Dearborn, Northern (MI, KY)

Hybrid

USD 74,000 - 166,000

Full time

2 days ago

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Benefits offered by this job

Medical, dental, vision coverage

Vehicle discount program

Tuition assistance

Paid time off and holidays

Paid parental leave

Job summary

Ford Dearborn is seeking a Process Control Team Engineer in Manufacturing Engineering. You will drive process control strategy and plant implementations across NA plants, updating PFMEAs, controlling plans, and developing real-time dashboards to monitor progress.

The role emphasizes cross-functional collaboration, supplier management, and on-site execution. You’ll work within Global Manufacturing Engineering, applying APQP principles and PFMEA/DFMEA knowledge while leading interim and permanent

Qualifications

Bachelor’s degree in Engineering (Mechanical, Electrical, Manufacturing or related).
3+ years in Automotive Manufacturing Engineering, Quality, or Product Development.
Knowledge of APQP, Control Plans, DFMEA, PFMEA, and Significant/Critical Characteristics.
Experience bridging vehicle design with plant feasibility.
Willingness to travel for North American installations.

Responsibilities

Analyze Significant and Critical Characteristics cascaded by Product Development to improve control plans.
Develop and propose engineering recommendations to enable enhanced control methods.
Update PFMEAs and Control Plans to align with quality documents.
Collaborate with PD, Quality, and plant teams to align on control methods and DRIs.
Execute interim vs. permanent control strategies and secure exceptions where needed.
Support auditing and updating PFMEAs, Control Plans, and Process Sheets.
Prepare executive-level risk reduction and project status reports.
Develop real-time dashboards (Power BI, QlikSense) for multiple facilities.
Work with suppliers to create SOWs for new process control tooling.
Obtain supplier quotes and coordinate funding for tooling upgrades.
Provide on-site support for rapid containment and permanent controls.
Oversee installation of new equipment and vision systems.
Coordinate with IE teams on labor estimates and operation updates.
Develop validation criteria with IT and plant teams.
Assist maintenance with long-term sustainment plans.

Skills

APQP knowledge

Cross-functional collaboration

Project management

Travel willingness

Education

Bachelor’s degree in Engineering

Tools

Power BI

QlikSense

Vision systems

SOWs management

Job description

Process Control Team Engineer-Manufacturing Engineering

Dearborn, MI, United States (Hybrid)

Job Description

We made history and now we work to transform the future – for our customers, our communities and our families. You’ll see your work on the road every day, helping people move freely and pursue their dreams. At Ford, you can build more than vehicles. Come build what matters.

As part of our Manufacturing team, you’ll help build the world‑class, state‑of‑the‑art smart vehicles we’re known for. In our plants around the world, we’re constantly developing new technologies and processes to further increase our efficiency. You’ll get the satisfaction of making great products people use and love.

The Mission: Driving Ford to the Pinnacle of Quality

At Ford, we are on a mission to become the industry benchmark for automotive quality. A robust Control Plan is central to this strategy – it is a structured quality‑management document used to describe the systems in place to control product quality. A Control Plan provides a written summary of the systems used to minimize variation, tying together product characteristics (dimensions, specs), process characteristics (machine settings, cycle times), the control methods used to monitor them, and the reaction plans if something goes out of spec.

To execute this, VME Final Assembly is launching a brand‑new Process Control Team. This team will be responsible for developing and implementing next generation process control strategies across all Vehicle Operations plants. The ultimate goal of this critical engineering role is to cement Ford as the Quality leader in automotive industry.

In this position…

As a Process Control Team Engineer, sitting within the Global Manufacturing Engineering organization, you will be the hands‑on technical expert executing across two critical workstreams: Strategy/Process and Plant Implementation. You will physically drive both immediate interim solutions and long‑term permanent solutions to protect our customers.

Responsibilities

Workstream 1: Process & Strategy

Analyze Significant and Critical Characteristics cascaded by Product Development to enhance our current control plans.
Develop and propose strategic engineering recommendations based on this analysis, identifying the specific design or tooling enablers required to implement enhanced control methods.
Update existing Control Plans based on proposed engineering recommendations, and thoroughly review core PFMEAs to ensure all control plans align perfectly with foundational quality documents.
Collaborate in cross‑functional reviews with Product Development (PD), Quality, and VME stakeholders to align on effective control methods and support assignment of cross‑functional DRIs (PD, VME, ATP, etc.) for required actions.
Execute interim vs. permanent control strategies, helping secure signed exceptions for interim actions while engineering robust, permanent solutions.
Support auditing, creation, and updating of core PFMEAs, Control Plans, and Process Sheets to ensure absolute alignment with Ford’s quality framework.
Support delivering executive‑level report‑outs to senior leadership on risk reduction metrics and project status.
Maintain and drive the development of real‑time data visualization dashboards (e.g., Power BI, QlikSense) to track the progress across all facilities.
Collaborate with VME core, ATP, and suppliers, to create comprehensive action plans and Statements of Work (SOWs) for new process control tooling based on Workstream 1 findings.
Obtain supplier quotes and collaborate with Financial Analysts to secure funding and write requisitions for tooling upgrades across NA VO plants.
Provide on‑site and in‑plant support to physically implement both rapid interim containment solutions and long‑term permanent controls.
Work alongside plant and supplier personnel to prepare, schedule, and supervise the installation of new equipment, advanced vision systems, complex error‑proofing systems, and smart tools.
Coordinate with Industrial Engineering teams to acquire labor estimates and update operations, driving the complete installation and operationalization of all new tooling and software systems.
Partner with plant operations and IT teams to develop and execute robust validation criteria, ensuring new equipment operates precisely as intended with minimal disruption to production.
Collaborate with plant maintenance and operations to support the development of long‑term sustainment plans, ensuring local personnel are fully equipped to manage and maintain the upgraded systems moving forward.

Qualifications

Requirements:

Bachelor’s degree in Engineering (Mechanical, Electrical, Manufacturing, or related field).
3+ years of experience in Automotive Manufacturing Engineering, Quality, or Product Development.
Strong understanding of the APQP framework, specifically Control Plans, DFMEA, PFMEA, and managing Significant/Critical Characteristics
Experience bridging the gap between vehicle design/engineering and plant floor manufacturing feasibility.
Must be open to travel as needed to support North American Assembly Plant installations and execution.

Preferred Requirements:

Hands-on experience in the development, procurement, and installation of advanced Vision Systems (e.g., laser profiling, camera systems) and Error-Proofing tools (e.g., PLC-integrated smart tooling, force gauge tools).
Experience functioning in an automotive final assembly plant environment, including supporting tooling installations and launch cycles.
Experience writing Statements of Work (SOWs), evaluating supplier quotes, and managing external tooling suppliers.
Strong cross‑functional communication skills with the ability to negotiate complex quality issues across multiple organizations (PD, Quality, VME, VO).
Exceptional project management skills, specifically tracking multiple complex workstreams simultaneously across different geographic locations.
Knowledge of Ford-specific systems (FEDE, WERS, GSPAS/APT, Teamcenter, E2KS/Auros, AIS).
A history of functioning highly effectively in stressful situations with aggressive timing constraints.
Experience developing or managing data visualization dashboards (Power BI, etc.) to track complex, multi‑site project lifecycles and executive KPIs.

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all of the above? No matter what you choose, we offer a work life that works for you, including:

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days, paid parental leave, new parent ramp‑up programs, subsidized back‑up child care and more
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off and the option to purchase additional vacation time.

This position is a salary grade 6-8 and ranges from $74,300-$166,200.

Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/GSR

Visa sponsorship is available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

This position is hybrid with a requirement to be onsite four or more days per week. #LI-Hybrid

#LI-GR1 #GME

About Us

At Ford Motor Company, we believe freedom of movement drives human progress. With our incredible plans for the future of mobility, we have a wide variety of opportunities for you to accelerate your career and help us define tomorrow’s transportation.

About the Team

We build world‑class vehicles in our plants around the world, constantly developing new technologies and processes to further increase our efficiency. It’s our people who really make the difference. We encourage all of our employees to think outside the box to help us find better and more efficient ways to manufacture our vehicles.

Job Info