Process Automation Engineer (DeltaV)

Wunderlich-Malec Engineering, Inc; Calabasas (CA); On-site; USD 120,000 - 180,000; Full time

Job summary

Wunderlich-Malec Engineering, Inc. in Calabasas, CA, is seeking a Process Automation Engineer to design, implement and maintain DeltaV-based solutions for pharmaceutical processes.

You will work with cross-functional teams to translate requirements into technical specifications and ensure GMP-compliant validation. Responsibilities include integrating DeltaV with equipment, developing control strategies, configuring OPC/Modbus interfaces, and conducting IQ/OQ/PQ testing.

Qualifications

• BS in Electrical or Chemical Engineering (preferred).
• Experience with DeltaV-based automation for pharma/biotech environments.
• Strong knowledge of FDA GMP and GAMP regulatory expectations.
• Ability to design, test, and document validation protocols (IQ/OQ/PQ).

Responsibilities

• Designs, implements, and maintains DeltaV-based process automation solutions for pharmaceutical processes.
• Collaborates with cross-functional teams to translate requirements into technical specifications.
• Integrates DeltaV systems with process equipment and control devices for seamless operation.
• Develops control strategies and sequences using DeltaV programming languages (e.g., FBD, Sequential Function Charts).
• Configures OPC/Modbus communications for interfacing with third-party devices.
• Conducts testing and validation per GMP guidelines (IQ/OQ/PQ).
• Provides technical support and troubleshooting for DeltaV systems and alarms.
• May lead project workstreams and interface directly with clients.

Skills

DeltaV automation

DeltaV Function Blocks

Control Studio

ISA-88

Regulatory compliance

Education

BS in Electrical or Chemical Engineering

Tools

DeltaV Control Studio

DeltaV Function Blocks

Job description

Wunderlich-Malec Engineering (WM) is a 100% employee-owned ESOP and one of the largest and most well-established engineering companies in the United States.When you join WM you become part of a company that is:

• 100% employee-owned with 40+ years of industry history
• Rated as a top System Integrator Giant

We have a Process Automation Engineer position open in Calabasas, CA.This position is responsible for designs, implements, and maintains process automation solutions for pharmaceutical process applications utilizing Emerson DeltaV distributed control system (DCS).

Job Description This position is responsible for process automation engineering project requirements:

• Designs, implements, and maintains process automation solutions for pharmaceutical process applications utilizing Emerson DeltaV distributed control system (DCS)
• Familiar with ISA-88 Batch and collaborates with cross-functional teams to gather requirements and translate into technical specifications
• Integrates Emerson DeltaV systems with various process equipment, instruments, and control devices to ensure seamless operation and data exchange
• Develops custom control strategies, logic, and sequences using DeltaV programming languages (e.g., Function Block Diagrams, Sequential Function Charts) Configures communication protocols (e.g., OPC, Modbus) for interfacing with third-party devices and systems
• Conducts thorough testing of Emerson DeltaV configurations to verify system performance, functionality, and compliance with user requirements and regulatory standards
• Prepares and executes validation protocols, including IQ/OQ/PQ, and generates documentation in accordance with GMP guidelines.WME User
• Provides technical support and troubleshooting assistance to resolve issues related to Emerson DeltaV systems, including alarms, deviations, and process disturbances
• Understands aspects of deploying automation systems in IT-based environments. This consists of server/client virtualization, managed networks and cybersecurity, and domain authentication
• May act as lead on some projects, interfacing directly with clients and provide guidance to junior level engineers
• Ensures compliance with all regulations, codes, etc. as they apply to the contract and project
• Up to 30% domestic travel as needed and customary for the occupation

Job Requirements

EducationBS in Electrical or Chemical Engineering is preferred.
Experience 5-15 years in below areas is preferred.

• Strong knowledge of regulatory requirements governing pharmaceutical manufacturing (e.g., FDA, GMP, GAMP)
• Proficiency in programming languages and tools used in Emerson DeltaV programming (e.g., DeltaV Function Blocks, Control Studio)
• Familiarity with process instrumentation, control valves, and fieldbus communication protocols
• Excellent problem-solving skills and ability to troubleshoot complex automation issues
• Effective communication skills with the ability to collaborate with cross-functional teams and communicate technical concepts to non-technical stakeholders

Physical Demands of Position Seeing, color perception, hearing, listening, clear speech, dexterity in hands, driving, lifting, climbing, and ability to mount and dismount equipment, pushing, and pulling.

Working Conditions Standard office environment, onsite office environment, and diverse industrial environments. Frequent PC usage, copy machines, and phones.

*Job Descriptions are not exhaustive lists of all skills, responsibilities, or efforts associated with a job. They reflect principal job elements essential for performing the job and evaluating performance

Salary Range The expected Salary range is 120,000 to 180,000 per year based on qualifications plus a discretionary bonus and employee stock program.

#LI-Hybrid

#LI-WM1

Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.