Principal Test Engineer

Mercury Systems; Huntsville (AL); Sur place; USD 110 000 - 150 000; Plein temps

Résumé du poste

Mercury Systems seeks a Principal Test Engineer in Huntsville, AL to own the complete test lifecycle for mission-critical embedded hardware in our Mixed Signal unit. You will design verification strategies, develop automated test systems, and build robust fixtures for complex digital subsystems.

You will lead environmental qualification campaigns per MIL-STD standards, perform root-cause analysis, and collaborate closely with design engineers to ensure traceability to requirements.

Qualifications

• Bachelor's degree in Electrical Engineering, Computer Engineering, or related field.
• Typically requires 6+ years of related experience in electronics test engineering.
• Hands‑on experience testing complex digital subsystems including FPGA verification and ASIC integration.
• Experience programming skills in Python and/or .NET for test automation, data analysis, and embedded test firmware development.
• Experience executing MIL-STD-810H and MIL-STD-461G qualification testing campaigns.
• Experience with RF and digital test equipment including spectrum analyzers, VNA, signal generators, oscilloscopes, logic analyzers, power supplies, and thermal chambers.
• This position requires you to have or obtain a government security clearance. Security clearances may only be granted to U.S. citizens.

Responsabilités

• Develop and execute Design Verification Test (DVT) plans and procedures for complex digital circuits, modules, and systems including ASIC integration and FPGA verification.
• Design, build, and certify test fixtures, cable harnesses, and test interface boards for complex digital subsystems.
• Develop automated test systems using modern programming languages (Python, .NET) including instrument control, data acquisition, and automated pass/fail determination; LabVIEW support for existing systems.
• Develop test firmware for embedded targets including SPI/I2C/UART communication protocols and diagnostic interfaces.
• Execute environmental and qualification testing per MIL-STD-810H (thermal, vibration, shock, acceleration) and MIL-STD-461G (EMI/EMC) standards.
• Perform ASIC integration testing including register read/write verification, state machine validation, and high‑speed SPI interface testing.
• Test high‑speed digital interfaces including PCIe, Ethernet, DDR SDRAM, and complex power sequencing circuits.
• Conduct burn‑in testing, accelerated life testing, and reliability qualification campaigns.
• Perform root cause analysis on test failures with first‑responder anomaly triage and failure mode characterization.
• Develop comprehensive test plans, test procedures, and formal test reports traceable to product requirements (JAMA, DOORS).
• Maintain test assets under configuration management with NIST‑traceable calibration records.
• Prepare and present Test Readiness Review (TRR) packages for qualification events.
• Lead production test handoff activities including manufacturing test documentation and knowledge transfer.
• Interface with design engineering, program management, manufacturing, and customers to resolve technical test issues.

Connaissances

Test automation

Python

Embedded firmware

LabVIEW

MIL-STD testing

FPGA/ASIC testing

Formation

Bachelor's in Electrical/Computer Engineering

Outils

Cadence design tools

VNA

Oscilloscopes

Spectrum analyzers

Description du poste

Mercury Systems is seeking the best and brightest talent to help us bring cutting‑edge technology to mission‑critical aerospace and defense applications, advancing innovation where it matters most. Our Mixed Signal business unit is seeking an experienced Principal Test Engineer to develop and execute comprehensive test strategies for sophisticated mission‑critical embedded technology designed to withstand the most rugged environments. This role requires deep expertise in digital hardware testing, ASIC/FPGA verification, and environmental qualification testing for aerospace and defense applications. You will own the complete test lifecycle from Design Verification Testing (DVT) through production test deployment, including test automation software development, test fixture design, and formal qualification documentation.

This is an ideal opportunity for someone who thinks like a design engineer but lives in the test world‑someone who can build test infrastructure as a product in its own right with the same rigor applied to flight hardware.

Job Responsibilities

• Develop and execute Design Verification Test (DVT) plans and procedures for complex digital circuits, modules, and systems including ASIC integration and FPGA verification
• Design, build, and certify test fixtures, cable harnesses, and test interface boards for complex digital subsystems
• Develop automated test systems using modern programming languages (Python, .NET) including instrument control, data acquisition, and automated pass/fail determination; LabVIEW support for existing systems
• Develop test firmware for embedded targets including SPI/I2C/UART communication protocols and diagnostic interfaces
• Execute environmental and qualification testing per MIL-STD-810H (thermal, vibration, shock, acceleration) and MIL-STD-461G (EMI/EMC) standards
• Perform ASIC integration testing including register read/write verification, state machine validation, and high‑speed SPI interface testing
• Test high‑speed digital interfaces including PCIe, Ethernet, DDR SDRAM, and complex power sequencing circuits
• Conduct burn‑in testing, accelerated life testing, and reliability qualification campaigns
• Perform root cause analysis on test failures with first‑responder anomaly triage and failure mode characterization
• Develop comprehensive test plans, test procedures, and formal test reports traceable to product requirements (JAMA, DOORS)
• Maintain test assets under configuration management with NIST‑traceable calibration records
• Prepare and present Test Readiness Review (TRR) packages for qualification events
• Lead production test handoff activities including manufacturing test documentation and knowledge transfer
• Interface with design engineering, program management, manufacturing, and customers to resolve technical test issues

Required Qualifications

• Bachelor's degree in Electrical Engineering, Computer Engineering, or related field
• Typically requires 6+ years of related experience in electronics test engineering
• Hands‑on experience testing complex digital subsystems including FPGA verification and ASIC integration
• Experience programming skills in Python and/or .NET for test automation, data analysis, and embedded test firmware development
• Experience with test firmware development for embedded systems including SPI, I2C, UART protocol implementations
• Experience executing MIL-STD-810H and MIL-STD-461G qualification testing campaigns
• Experience with RF and digital test equipment including: spectrum analyzers, network analyzers (VNA), signal generators, oscilloscopes, logic analyzers, power supplies, and thermal chambers.
• This position requires you to have or obtain a government security clearance. Security clearances may only be granted to U.S. citizens.

Preferred Qualifications

• Master's degree in Electrical Engineering
• Active Secret clearance or higher
• Experience with ruggedized military and space‑grade electronics testing
• Experience with AI‑assisted development tools (Claude Code, Cursor, GitHub Copilot, or similar) for accelerating test automation development
• Demonstrated ability to leverage modern development workflows and AI coding assistants
• Proficiency in C/C++, Rust, VHDL, MATLAB, and/or SQL for specialized test applications and data management
• Experience with radiation qualification testing at external facilities
• Knowledge of high‑speed digital design including signal integrity and power integrity analysis
• Experience testing Intel (Xilinx) and AMD (Altera) FPGA‑based systems
• Familiarity with Cadence design tools and design verification workflows
• Experience with 3U/6U VPX systems (VITA46, VITA65)
• Knowledge of Design for Test (DFT) and Design for Reliability (DFR) principles
• Requirements traceability tool experience (JAMA, DOORS)
• Experience with statistical process control and test data trending analysis
• Understanding of power supply testing and EMI compliance verification
• Travel approximately 20% to external test facilities and customer sites

#LI-RL1

This position requires you to access information that is subject to U.S. export regulations. You may only access such information if you are a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. government.

Why should you join Mercury Systems?

Mercury Systems is a technology company that makes the world a safer, more secure place. We push processing power to the tactical edge, making the latest commercial technologies profoundly more accessible for today's most challenging aerospace and defense missions. From silicon to system scale, Mercury enables customers to accelerate innovation and turn data into decision superiority. Headquartered in Andover, Massachusetts, Mercury employs more than 2,300 people in 24 locations worldwide. To learn more, visit mrcy.com

Our Culture

We are committed to making Mercury a great place to work, no matter where our employees are located. We offer a casual and enjoyable atmosphere that allows employees to learn and grow. We help and care for one another and work as one to achieve results for us and for our customers. We value communication and transparency, and strive to foster two‑way dialogue at all levels of the organization. We are committed to lifelong learning, offering comprehensive skills training and tuition reimbursement. Whether you're just starting out on your career journey or you are an experienced professional, it's important to us that you feel recognized and rewarded for your contributions.

To find out more aboutWhy Mercury?, or visit the Mercury Community or find answers to general questions at Mercury FAQs

Mercury Systems is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, age, sex (including pregnancy), sexual orientation, gender identity, national origin, genetic information, creed, citizenship, disability, protected veteran or marital status.

As an equal opportunity employer, Mercury Systems is committed to a diverse workforce. In order to ensure reasonable accommodation for individuals protected by Section 503 of the Rehabilitation Act of 1973, the Vietnam Veterans' Readjustment Act of 1974, and Title I of the Americans with Disabilities Act of 1990, applicants that require accommodation in the job application process may contact the number below for assistance.

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