Principal Quality Inspector

Electra.aero; Manassas (VA); Hybrid; USD 125,000 - 150,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

Paid time off

401(k)

Job summary

Electra is hiring a Principal Quality Inspector to oversee quality at our Manassas, VA headquarters and Springfield, OH site. You will drive FAA certification activities, develop the QMS, and lead Lean quality initiatives across production and tooling.

This hands-on role requires cross-functional collaboration and a strong quality-first mindset. You will build training programs, mentor teams, and ensure compliance for current and future certification efforts while supporting flight test

Qualifications

• 10+ years of aviation manufacturing or maintenance experience.
• Working knowledge of FAA regulations, documentation and procedures.
• Hands-on experience with in-process, FAI, receiving inspection, and non-conformance management.
• Experience supporting FAA flight test operations, including Conformity Inspections and Safe to Fly determinations.
• Demonstrated ability to build and deliver technical training programs for Quality, Manufacturing, and Production personnel.
• Strong cross-functional communication skills across engineering, manufacturing, and regulatory stakeholders.

Responsibilities

• Represent Electra's Quality department with professionalism at all locations and interactions.
• Support FAA Part 23 Type and Production Certification efforts with quality oversight and documentation.
• Partner with Manufacturing, Production, Engineering, Tooling, Flight Test, and Facilities teams for on-site support and reporting.
• Lead development and maintenance of a compliant FAA CFR 21.137 Quality Management System.
• Serve as the Quality focal for MRB activities and root-cause investigations.
• Support AS9100D/AS9102-compliant Quality System development if required.
• Drive Lean quality practices across Production and Manufacturing, including calibration and competency programs.
• Support Flight Test operations at Manassas and Springfield with Pre/Post Flight quality inspections.
• Develop and maintain a comprehensive Quality Training Program.
• Own predictive quality and rate acceleration objectives for production milestones.
• Provide additional quality support as program needs evolve.

Skills

Aviation experience

FAA regulations

Inspection & QA

Training program delivery

Cross-functional collaboration

Travel readiness

US Person required

Job description

About Electra

At Electra, we’re building the EL9 — a nine-passenger, hybrid-electric aircraft that takes off and lands in 150 feet. Our Ultra Short technology unlocks thousands of new operating locations and enables what we call Direct Aviation: quiet, point-to-point regional travel that gets people from where they are to where they want to go, without the congestion of major airports or the noise of conventional aviation.

A global company, headquartered in Manassas, VA, Electra is backed by Lockheed Martin, Honeywell, and Safran, has filed for FAA Part 23 type certification, and carries 2,000+ intent to purchase from operators worldwide. We’re a team of ~100 people moving fast toward first EL9 test flights in 2027 and certification by late 2029 or 2030. Every hire matters at this stage — and this role is no exception.

The Role

As a Principal Quality Inspector at Electra, you'll serve as a dual-site quality presence across our Manassas, VA headquarters and our future manufacturing site in Springfield, OH. You'll be embedded across Quality, Manufacturing, Production, Engineering, Flight Test, and Tooling — owning day-to-day quality oversight while simultaneously helping build the QMS infrastructure we'll carry into FAA type and production certification.

This is a hands-on role with significant ownership. You'll sit at the intersection of regulatory compliance and production execution — running floor inspections, leading Quality discussions, supporting flight test inspections and conformity, and developing the training programs needed, including supporting lean production and quality systems that will scale with our rate ramp.

You'll report into Electra's Quality leadership and be expected to operate with professionalism, integrity, and sound judgment across every site and stakeholder.

What You’ll Do

• Represent Electra's Quality department with professionalism and positive intent at all locations and in all interactions — from the shop floor to executive stakeholder meetings
• Support FAA Part 23 Type and Production Certification efforts at Manassas, VA and Springfield, OH, providing quality oversight and documentation in alignment with program milestones
• Partner with Manufacturing, Production, Engineering, Tooling, Flight Test, and Facilities teams through hands-on on-site support, evaluations, inspections, and periodic status reporting using Electra's established tools and methods
• Lead development, documentation, implementation, and ongoing maintenance of a compliant FAA CFR 21.137 Quality Management System, including Production/Manufacturing floor oversight, in-process inspections, FAI and Receiving Inspection
• Serve as the Quality focal for future Material Review Board (MRB) activities — driving disposition of non-conforming parts and articles, supporting root cause investigation, and maintaining a Safety/Quality-first presence at all times
• Support the future development and implementation of an AS9100D / AS9102-compliant Quality System, should program objectives require it
• Drive Lean quality practices across Production and Manufacturing, including shop floor control, tool and equipment calibration, employee certification and competency programs
• Support Electra company and FAA Flight Test operations at both Manassas, VA and Springfield, OH — including Pre/Post Flight quality inspection activities, Safe to Fly determinations, and FAA Conformity Inspections
• Develop, deliver, and maintain a comprehensive Quality Training Program that builds capability across the quality and production organization
• Own predictive quality and rate acceleration objectives — implementing techniques and systems that enable Manufacturing to achieve production rate milestones reliably and on schedule
• Provide additional quality support as program needs evolve

What You Bring

• 10+ years of demonstrated aviation manufacturing or maintenance experience
• Working knowledge of FAA regulations, documentation and procedures
• Hands-on experience with in-process, FAI, receiving inspection, and non-conformance management
• Experience supporting FAA flight test operations, including Conformity Inspections and Safe to Fly determinations
• Demonstrated ability to build and deliver technical training programs for Quality, Manufacturing, and Production personnel
• Strong cross-functional communication skills — comfortable working across engineering, manufacturing, and regulatory stakeholders in a fast-moving, resource-constrained environment
• Willingness and ability to travel and support operations at multiple sites (Manassas, VA and Springfield, OH)
• US Person (Citizen or Permanent Resident) required

Bonus Points

• Direct experience supporting a Part 23 program
• Familiarity with aviation production quality and flight testing
• A&P Mechanic certificate or equivalent practical aviation maintenance background; Inspection Authorization (IA) a plus
• Exposure to eVTOL, hybrid-electric, or novel propulsion aircraft programs

This range reflects the anticipated hiring range across all eligible locations; actual compensation is determined based on your relevant experience, skills, and geographic location. Total compensation includes performance bonus and comprehensive benefits.

Compensation Range: $125,000 USD - $150,000 USD

What We Offer

• Competitive salary and equity
• Medical, dental, and vision insurance; STD, LTD, and life insurance
• Generous PTO, sick leave, and company holidays
• Paid winter break
• 401(k) with immediate vesting
• Free catered lunches, coffee, snacks, and drinks at our Manassas headquarters
• Free on-site parking

Electra is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, veteran status, or any other characteristic protected by law. This position may be subject to ITAR requirements.