Principal Power Electronics Engineer - VFDs

USTBC ABB Installation Products Inc.; New Berlin (WI); On-site; USD 90,000 - 130,000; Full time

Job summary

ABB Drive Products in New Berlin, WI is seeking an experienced Reliability Engineer to lead hands-on failure analysis for low-voltage VFDs, document investigations, and drive root-cause actions. You will work with interdisciplinary teams, perform data analytics to spot trends and improve product reliability, and travel as required to support factory and field incidents.

This on-site role supports ABB's Motion Drive Products Division and offers opportunities to impact product quality across

Qualifications

• Bachelor's degree in electrical engineering required.
• 8+ years in reliability engineering or failure analysis.
• Proficient in FMEA, DFMA, 5 Whys, 8D, fault trees.
• Willingness to travel domestically and internationally.
• US work authorization required.

Responsibilities

• Provide root cause analysis for factory and field failures of low voltage VFDs (120V-600V).
• Document investigations and root cause categorization in a database.
• Use lab instrumentation to identify root causes and recommend corrective actions.
• Provide data analytics to spot trends and improve product reliability.

Skills

Reliability engineering

Failure analysis

Root cause analysis

Data analytics

Cross-functional collaboration

Laboratory instrumentation

Education

Bachelor's degree in electrical engineering

Job description

At ABB , we help industries run leaner and cleaner-and every person here makes that happen. You'll be empowered to lead, supported to grow, and proud of the impact we create together. Join us and help run what runs the world.

This position reports to:

Design and Reliability Manager

In this role, you will focus on hands on failure analysis to improve product quality and reliability. You will provide root cause analysis. You will work with a dynamic interdisciplinary team of engineers and cross functional support teams to support & improve VFDs (variable frequency drives).

The work model for the role is: On-Site in New Berlin, WI. This role support the Motion Drive Products Division.

Your role and responsibilities:

• Provide root cause analysis for both factory and field failures of low voltage (120V-600V) VFDs. Thoroughly and professionally documenting the analysis investigations and root cause categorization in a database.
• Utilize your knowledge and lab instrumentation to investigate the root causes of failures and recommend corrective actions.
• Operate, recommend selection, and maintain a variety of lab electrical and scientific instrumentation.
• Provide data analytics to spot trends to improve product reliability.

Our Team Dynamics

Our teams support each other, collaborate, and never stop learning. Everyone brings something unique, and together we push ideas forward to solve real problems. Being part of our team means your work matters - because the progress we make here creates real impact out there.

Qualifications for the role:

• Bachelor's degree in electrical engineering and 8+ years of experience in reliability engineering, failure analysis, or a related role in the power electronics industry.
• Strong background in and passion for troubleshooting and root cause analysis techniques (e.g., FMEA, DFMA, 5 Whys, RRCA, 8-D, Fault trees, Affinity Diagram etc.)
• Excellent communication, database, documentation, and cross-functional collaboration skills.
• This role involves domestic and international business travel, requiring a valid US Driver's License and US Passport.
• Candidates must already have a work authorization that would permit them to work for ABB in the US.

Preferred Qualifications:

• Strong background in digital, analog, FPGA, micro-processor, variable frequency drive, and AC motor drive background.

More about us

ABB Drive Products serves the industries and infrastructure segments with world-class drives and programmable logic controllers (PLC). With its products, global scale and local presence, the Division helps customers to improve energy efficiency, productivity and safety.

What's in it for you

We give you the space to lead, the support to grow, and the chance to make a difference. Whether you're solving problems, building something new, or helping others succeed, your impact is real. You'll be part of a team that values your voice and celebrates your progress.

ABB is an Equal Employment Opportunity and Aff?

All qualified applicants will receive consideration for employment without regard to their- sex (gender identity, gender expression, sexual orientation), marital status, citizenship, age, race and ethnicity, inclusive of traits historically associated with race or ethnicity, including but not limited to hair texture and protective hairstyles, color, religious creed, national origin, pregnancy, physical or mental disability, genetic information, protected Veteran status, or any other characteristic protected by federal and state law.

For more information regarding your (EEO) rights as an applicant, please visit the following websites: https://www.eeoc.gov/sites/default/files/2023-06/22-088_EEOC_KnowYourRights6.12ScreenRdr.pdf

As an Equal Employment Opportunity and Aff?

Protected Veterans and Individuals with Disabilities may request a reasonable accommodation if you are unable or limited in your ability to use or access ABB's career site as a result of your disability. You may request reasonable accommodations by calling an ABB HR Representative at 1-888-694-7762 or by sending an email to [e-mail] . Resumes and applications will not be accepted in this manner.

ABB Benefit Summary for eligible US employees

[excludes ABB E-mobility, Athens union, Puerto Rico]

Go to MyBenefitsABB.com and click on "Candidate/Guest" to learn more

• Health, Life & Disability
• Choice between two medical plan options: A PPO plan called the Copay Plan OR a High Deductible Health Plan (with a Health Savings Account) called the High Deductible Plan.
• Choice between two dental plan options: Core and Core Plus
• Vision benefit
• Company paid life insur