Principal Early Supplier Involvement (ESI) Engineer - AI / Hyperscale Hardware

ZT Systems; Secaucus (NJ); On-site; USD 116,000 - 194,000; Full time

Benefits offered by this job

Bonus eligibility

401(k) plan

Tuition reimbursement

Medical/dental/vision

Job summary

ZT Systems, a Sanmina Company, seeks a Principal ESI Engineer to drive hardware co-design and manufacturability for next-gen AI infrastructure. You will bridge system architects, mechanical/thermal/electrical teams, and key suppliers early in concept phases to de-risk high-density thermal architectures, PCBA complexity, and power delivery systems.

You will collaborate with EMS partners, PCB fabricators, and vendor teams to ensure manufacturability, scalability, and cost efficiency while leading

Qualifications

• Bachelor's or Master's degree in Mechanical, Electrical, Materials Science, or Manufacturing Engineering.
• Hands-on experience in NPI engineering, hardware design, supplier tech development, or DFM for high-density compute hardware.

Responsibilities

• Drive hardware co-design and integration with engineering teams and suppliers.
• Partner with thermal cooling vendors to optimize manufacturability and reliability.
• Lead early DFM/DFT reviews with EMS and PCB suppliers for high-density AI accelerator boards.
• Oversee prototyping, ramp, and risk mitigation with primary suppliers.
• Identify single-source risks and drive second-source strategies or modular redesigns.

Skills

Hardware co-design

DFM/DFT reviews

Thermal cooling

GD&T

High-speed PCBA

EMS collaboration

Power delivery

Negotiation

Education

Bachelors/Masters in Engineering

Tools

Creo

SolidWorks

Siemens NX

Job description

Position OverviewWe are seeking a Principal Early Supplier Involvement (ESI) Engineer to drive hardware co-design, manufacturability, and supply chain readiness for our next-generation Data Center AI Infrastructure platform .In this role, you will act as the technical bridge between our System Architects, Mechanical/Thermal/Electrical Engineering teams, and strategic technology suppliers. You will engage with partners early in the concept phase (Phase 0/1) to de-risk high-density thermal architectures, complex high-speed PCBAs, and high-power delivery systems. Your goal is to ensure our AI computing systems achieve industry-leading time-to-market, uncompromised quality, and scalable cost-to-manufacture.Key ResponsibilitiesAI Hardware Co-Design & Technical IntegrationAdvanced Thermal & Liquid Cooling DFM: Partner with liquid cooling suppliers (CDUs, cold plates, quick disconnects/QDCs, manifolds) to review fluid dynamics, materials compatibility, leak-mitigation designs, and high-volume manufacturability.High-Speed PCBA & Custom Interconnects: Conduct early DFM/DFT reviews with EMS partners and substrate/PCB suppliers for complex AI accelerator boards, PCIe Gen 6/7, and optical interconnects (high layer-count PCBs, microvias, HDI).Power Delivery Systems: Collaborate with power supply and busbar manufacturers to optimize ultra-high-density power distribution units (PDUs), power shelves, and voltage regulator modules (VRMs) for 100kW+ rack architectures.Rack-Level Mechanical & Structural Integration: Work with chassis and rack-fabrication suppliers to ensure structural integrity, tolerance stack-up analysis (GD&T), and blind-mate blind-connector alignment.Prototyping, Ramp, & Risk MitigationRapid NPI Prototyping: Oversee prototype builds with primary suppliers to accelerate engineering validation test (EVT) and design validation test (DVT) cycles.Single/Sole-Source De-Risking: Identify single-point-of-failure components early in the CAD/schematic lifecycle and drive second-source qualifying pathways or modular redesigns.Should-Cost & Process Yield Modeling: Analyze early component geometry, material selection, and process flows (e.g., skived vs. stamped cold plates, high-frequency laminates) to build accurate cost models and maximize production yields.Qualifications & RequirementsEducation: Bachelor’s or Master’s degree in Mechanical Engineering, Electrical Engineering, Materials Science, or Manufacturing Engineering.Experience: 4–8+ years in NPI engineering, hardware design, supplier technical development, or DFM for high-density compute, networking, or data center hardware.Technical Expertise:Hands-on experience with liquid cooling technologies (direct-to-chip, immersion, CDUs) or high-power/high-speed server architecture .Advanced knowledge of GD&T, CAD software (Creo, SolidWorks, or Siemens NX), and tolerance stack-up analysis for server chasses and rack enclosures.Direct experience conducting DFM reviews with Tier-1 EMS, PCB fabricators, and custom mechanical/thermal vendors.Soft Skills:Ability to communicate effectively across cross-functional boundaries—translating high-level AI system requirements into actionable supplier specifications.Strong negotiation and technical decision-making skills in high-pressure, fast-paced environments.Preferred QualificationsDeep understanding of high-frequency materials (e.g., Megtron 6/7/8) and high-density interconnect (HDI) manufacturing.Familiarity with Telcordia, OCP (Open Compute Project) standards, and NEBS compliance.Experience with automated should-cost tools (e.g., aPriori) and PLM systems (Agile, Windchill). ZT Systems, a Sanmina Company, assesses market data to ensure a competitive compensation package is created for all our employees. The typical base salary for this position is expected to be between $116,250 and $193,750 annually. If hired, the final base salary will be determined on an individual basis taking into consideration experience, skills, knowledge, education and/or certifications.Base salary is just one component of ZT Systems total rewards philosophy. We take pride in offering a wide range of benefits and perks that appeal to the variety of needs across our diverse employee base. Other rewards may include bonus, paid time off, 401(k) retirement savings plan, tuition reimbursement, wellbeing resources, and more.We are dedicated to building a diverse, inclusive, and authentic workplace, so if you’re excited about this opportunity but your experience doesn’t align perfectly with every qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.About ZT SystemsAt ZT Systems, a Sanmina Company, you’ll get to do work you are proud of alongside smart, passionate people. Every day, there are opportunities to collaborate with the best in the industry to design, build, and deliver impactful solutions to world-class customers. Along the way, you will gain hands-on experience in a fast-paced environment that’s challenging, rewarding, and career-defining.A culture built around our values we work hard and think fast. We view challenges as opportunities—to do better, push harder, and be faster than we were the day before. When we fail, we learn from it and move on together. And when we succeed, we use the momentum to go even further. We create value with everything we do, building the foundation of today—and transforming the future of tomorrow.Join ZT Systems and help us build technology infrastructure that connects the world.What We OfferAt ZT Systems, a Sanmina Company, we believe that investing in our people is key to our continued growth and innovation. When you join our team, you’ll gain access to a comprehensive and inclusive benefits package designed to support your well-being, financial security, and professional development—both now and in the future.Compensation & Financial Security-Competitive base salary-Performance-based annual bonus eligibility-401(k) retirement savings plan-Tuition reimbursement for eligible education programsHealth & Wellness-Comprehensive medical, dental, and vision coverage with access to leading providers-Mental health resources and employee wellness support programs--Company-paid life and disability insuranceTime Away & Work-Life Balance-Paid time off (PTO) and company-paid holidays-Parental leave and family care support programsGrowth & Purpose-Structured training programs and on-the-job learning opportunities-Matching gifts and volunteer programs to support causes you care aboutThese benefits are available to eligible employees and are designed to grow with you as your career evolves. Full benefits and eligibility varies by work location.ZT Group Int’l. is an Equal Opportunity Employer and prohibits discrimination and harassment of any kind. ZT Systems provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws.Please be aware that certain positions may require the applicant to either 1) be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or 2) be eligible to obtain an export control license or license exception from the Bureau of Industry and Science & U.S. Department of Commerce. All offers of employment will be conditional subject to the foregoing.