Principal Airframe Architect

AlleyCorp; San Jose (CA); On-site; USD 243,000 - 322,000; Full time

Job summary

Archer Aviation in San Jose, California is seeking a senior airframe engineer to lead airframe development from concept through build and flight test, collaborating with the Chief Engineer and program leaders to meet target requirements.

The role requires 15+ years in aircraft structures, a Bachelor’s in Mechanical or Aerospace Engineering, and hands‑on experience with composites and metallic parts, plus strong NX/CAD skills. The base pay range is $242,800 - $322,100 annually.

Qualifications

• 15+ years of experience with innovative aircraft structures, including leadership within a recent civil or military aircraft development program.
• In depth understanding of load paths, laminate design fundamentals, metallic design fundamentals and analysis methods (FEA, hand calcs).
• Broad experience across a range of airframe structures (fuselage, wing, empennage, pylons).
• Strong CAD skills in NX (preferred), SolidWorks, Catia or Creo.
• Hands-on manufacturing with composites and machining metallic parts.

Responsibilities

• Lead airframe development from concept through build and flight test, collaborating with the Chief Engineer and program leaders to meet target requirements.
• Evaluate and trade structural layouts and material selections for weight, manufacturability, and cost.
• Develop conceptual airframe architecture and weight models for fuselage, wing, tail, and nacelle structures.
• Size major structural components using analytical methods and conceptual FEM.
• Apply design best practices and hand calcs to create robust, manufacturable configurations.
• Mentor junior engineers on design, analysis, and manufacturing techniques.
• Own the validation and verification of airframe requirements.

Skills

Airframe leadership

Load paths understanding

FEM analysis (conceptual)

Hands-on manufacturing experience

Self-starter / team player

Education

Bachelor's degree in Mechanical or Aerospace Engineering

Tools

NX

SolidWorks

Catia

Creo

Job description

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.

Our sights are set high and our problems are hard, and we believe that diversity in the workplace is what makes us smarter, drives better insights, and will ultimately lift us all to success. We are dedicated to cultivating an equitable and inclusive environment that embraces our differences, and supports and celebrates all of our team members.

What you’ll do:

• Lead airframe development from concept through build and flight test, collaborating with the Chief Engineer and program leaders to meet target requirements.
• Evaluate and trade structural layouts and material selections across candidate configurations for weight, manufacturability, and cost.
• Develop conceptual airframe architecture and parametric structural weight models for fuselage, wing, tail, and nacelle structures.
• Size major structural components using classical analytical methods and/or conceptual FEM.
• Apply in depth understanding of load paths, design best practices, and hand calcs to design robust, manufacturable, and cost effective structural configurations.
• Mentor junior engineers on design, analysis, and manufacturing techniques.
• Own the validation and verification of airframe requirements.

What you need:

• 15+ years of experience with innovative aircraft structures, including leadership within a recent civil or military aircraft development program.
• Bachelor’s degree in Mechanical or Aerospace Engineering
• In depth understanding of load paths, laminate design fundamentals, metallic design fundamentals and analysis methods (FEA, closed form solutions for sandwich panel stability, lug and fastener hand calcs, etc.)
• Broad experience across a range of airframe structures (fuselage, wing, pylons, empennage)
• Strong CAD skills in NX (preferred), Solidworks, Catia or Creo
• Hands‑on manufacturing experience with composites (wet‑lay, prepreg, autoclave, bonding, drilling/fastening) and machining metallic parts (milling, lathe, drilling).
• Experience with analyzing and dispositioning non‑conformances
• Self‑starter, team player, and desire to work in a fast‑paced environment

At Archer, we aim to attract, retain, and motivate talent with the skills and leadership needed to grow our business. We drive a pay-for-performance culture and reward performance that supports the Company’s strategy. For this position, we are targeting a base pay range of $242,800 - $322,100. Actual compensation offered will be determined by job-related knowledge, skills, and experience.

Archer is committed to working with and providing reasonable accommodations to job applicants with physical or mental disabilities, and those with sincerely held religious beliefs. Applicants who may require reasonable accommodation for any part of the application or hiring process should provide their name and contact information to Archer’s People Team at [e-mail]. Reasonable accommodations will be determined on a case‑by‑case basis.

Information collected and processed as part of any job applications you choose to submit is subject to Archer's Candidate Privacy Policy.

Archer is unable to provide work visa sponsorship for this position at the present time.

Archer is proud to be an Equal Opportunity employer committed to diversity and inclusivity in the workplace. All aspects of employment are decided on the basis of merit, qualifications, and business needs. We do not discriminate based upon race, color, religion, sex, sexual orientation, age, national origin, disability status, protected veteran status, gender identity or any other characteristic protected by federal, state or local laws.

Archer Aviation does not engage with external recruiting agencies/individual recruiters with whom it does not have a prior written agreement. Archer reserves the right to make use of any unsolicited resumes that it receives and bears no responsibility for payment of any fees asserted from the use of unsolicited resumes. If you are a recruiting agency or individual recruiter wishing to do business with Archer, please reach out to [e-mail]. All employment processes are managed by the Archer People Team.