Plastic Extrusion Operator

Fusion Optix®; Woburn (MA); On-site; USD 48,000 - 72,000; Full time

Benefits offered by this job

Healthcare

401(k)

Career advancement

Job summary

Fusion Optix in Woburn, MA is seeking an experienced extrusion professional to join our fast-paced production team. You will set up and run extrusion lines for optical grade profiles, film, and sheet, ensuring high-quality results.

The role emphasizes safety, accuracy, and collaboration with engineers and quality teams, with opportunities for growth in a growing photonics company.

Qualifications

• Experience operating extrusion equipment in a production environment.
• Ability to read and interpret process documentation and quality records.
• Commitment to safety, quality and productivity.
• Familiarity with resin handling, drying, and blending processes.

Responsibilities

• Set up, operate and maintain extrusion equipment for optical grade profiles, sheet and film.
• Convey, dry, and blend raw materials to formulation; change dies for runs.
• Observe and adjust equipment parameters to meet optical and mechanical specs.
• Update production logs, work orders and quality documentation for traceability.
• Pack, label, and prepare products for shipment or internal use.

Skills

Extrusion equipment operation

Safety-conscious

Attention to detail

Microsoft Excel

Team player

Education

Plastics engineering-related college education

Job description

About Fusion Optix

Fusion Optix is a technology leader in optical materials and photonic components that power the next generation of LED lighting and display systems. We design and manufacture advanced optical films, diffusers, reflectors, and precision LED modules used in applications ranging from architectural lighting to medical devices and smart infrastructure.

About Fusion Optix

Fusion Optix is a technology leader in optical materials and photonic components that power the next generation of LED lighting and display systems. We design and manufacture advanced optical films, diffusers, reflectors, and precision LED modules used in applications ranging from architectural lighting to medical devices and smart infrastructure. As part of the 3LED Group, a growing family of U.S.-based lighting and photonics companies, Fusion Optix combines deep scientific expertise in optics and materials engineering with world-class in-house manufacturing capabilities. We are expanding our operations to support rapid growth across our customer base and product lines, and we are seeking an extrusion professional who shares our passion for precision, innovation, and performance.

The Role

• Exciting opportunity for an experienced, talented and ambitious extrusion professional to join a fast-paced and creative production team at the forefront of the global LED lighting revolution.
• You will perform a variety of tasks associated with the production and quality assurance of new optical components based upon profile, film and sheet extrusion processes.

A successful candidate will be able to do the following:

• Set up, operate and maintain extrusion production equipment used to make optical grade profiles, sheet and film products from materials such as acrylic and polycarbonate.

This Includes But Is Not Limited To The Following

• Starting up and shutting down of extrusion and ancillary equipment.
• Keeping the extruder fed with resin by conveying, drying, and accurately blending raw materials to the specified formulation.
• Changing of dies and preparing of equipment for production runs.
• Observing and adjusting equipment parameters to ensure proper optical, visual and mechanical characteristics.
• Updating daily production logs, work orders and quality documentation to capture run conditions, product characteristics and raw material batch information for traceability and quality control.
• Ability to accurately read work orders and quality documentation.
• Creating and filing of retains and first articles.
• Packaging and labeling of products for shipment or internal use.
• Interpret technical drawings and ensure compliance with quality management systems.
• Perform verification testing and confirm products meet operate to required specifications.
• Ensure all products are produced in a timely manner and in accordance with the production schedule.
• Perform basic maintenance on the extruder and ancillary equipment, including cleaning of the screw and die.
• Support company-wide continuous quality improvement initiatives.
• Maintain a clean and organized work area.

Who You Are

• Practical hands-on skills with previous experience operating extrusion equipment.
• Focus on safety, quality and productivity.
• Strong organization and attention to detail.
• Excellent communication skills.
• Working knowledge of Microsoft Excel.
• A team player with excellent general presentation and leadership skills.
• College education related to plastics engineering a plus, though not essential.

Why Join Fusion Optix

• Join a pioneering company in optics and advanced materials that is shaping the future of light.
• Work with an interdisciplinary team of optical scientists, engineers, and makers within a fully integrated U.S. manufacturing platform.
• Be part of 3LED Group, a fast-growing ecosystem of lighting and photonics companies that includes Xico Lighting, LEDdynamics, ProLuma, LEDSupply, and FlexGrid Systems.
• Competitive compensation, healthcare, 401(k), and career advancement opportunities within a dynamic and expanding organization.
• Make an impact — helping bring next-generation, high-performance, sustainable lighting technologies to life.

Location

Woburn, Massachusetts.

Employment Type

Full-Time, On-Site.

About 3LED Inc.

We believe that Bright Minds Make Light Work. Since 2003, our team of innovators, engineers, and creators has been revolutionizing the way the world experiences light. From our headquarters in Woburn, MA, we design, develop, and manufacture cutting-edge LED components and modules that power lighting solutions in homes, businesses, and critical industries like science, medicine, aerospace, and the military. Our mantra, Bright Minds, reflects our commitment to fostering a culture of ingenuity, collaboration, and excellence. We are more than a workplace—we're a team of diverse, driven individuals united by a passion for innovation and an unrelenting focus on delivering exceptional results. We value growth and celebrate our people. By promoting from within and rewarding outstanding work, team contributions, and commitment, ensures that talent and dedication never go unnoticed. Our compensation and benefits are crafted to attract and retain the best. In addition to competitive base salaries, we offer quarterly bonuses, profit‑sharing opportunities, and a robust benefits package, including a group wide Fidelity 401(k) plan with a generous 6% company match. The Gradifi program, helping employees pay off student loans or save for their children’s education. Comprehensive healthcare, dental, life, and disability coverage—with 100% of premiums covered for individuals. We are proud to be recognized as a leader in innovation and growth. We’ve been named one of Red Herring's Top 100 Most Innovative Companies in the Americas and featured in Inc. Magazine's list of fastest-growing manufacturing companies in the U.S.. Our patented technologies are trusted by some of the world’s most iconic brands and can be found in over 40 countries worldwide. If you’re ready to bring your Bright Mind to a team that’s transforming the lighting industry, we want to hear from you!