Plant Technician

Greater Fort Dodge Growth Alliance; Fort Dodge (IA); On-site; USD 32,000 - 41,000; Full time

Job summary

POET in Gowrie, IA is seeking a Plant Technician to operate and maintain automated processing equipment in a 12-hour shift environment. The role includes basic electrical troubleshooting, QA/QC sampling, and documentation within a highly automated bioprocessing facility.

You will support start-up/shut-down procedures, perform routine maintenance, and uphold safety and environmental standards while contributing to a team-based culture at POET.

Qualifications

• High school diploma or equivalent required.
• Experience in a production environment preferred for Technician I.
• Proficiency in math, reading, and mechanical reasoning.

Responsibilities

• Operate all plant processing equipment and perform routine maintenance.
• Document maintenance and basic repairs of plant equipment.
• Operate the DCS for the plant and perform basic electrical troubleshooting.
• Follow SOPs for start-up, shut-down, cleaning, and batching; maintain logs.
• Collect and test QA/QC samples, interpret results, and enter data into PI system.
• Assist in preventive and predictive maintenance and maintain plant sanitation.

Skills

Math & reading comprehension

Mechanical reasoning

Problem solving

Microsoft Office

Education

High School Diploma or Equivalent

Tools

Maximo

Job description

The Plant Technician is responsible for the operation of all plant processing equipment and performing routine basic maintenance in a highly automated chemical facility. In the area of maintenance, Plant Technicians are responsible for the safe and efficient maintenance, basic repair, and cleaning of all equipment associated with bioprocessing processes. At times, Plant Technicians may be asked to assist Maintenance Technicians in more technical and complex maintenance procedures. Team members in this position are required to maintain knowledge of the process flow, computerized equipment, and be aware of hazards associated with the process as well as understand and execute standard operating procedures (SOPs). Continuous plant operation requires 12-hour shift work. Plant Technicians must be able to adapt to 12-hour workdays and be able to meet call-in requirements as needed.

Schedule: Days 7am-7pm & Nights 7pm-7am (Rotation every 6 weeks)

This is an on-site role located in Gowrie, IA. Responsibilities include:

• Use your knowledge to maintain and operate all processes associated with the plant where required.
• Perform maintenance and basic repairs of plant equipment and document these activities.
• Operate the DCS (Distributed Control System) for the plant.
• Safely perform basic electrical troubleshooting.
• Follow procedures for plant start-up, shut-down, cleaning, and batching.
• Maintain accurate and timely logs.
• Collect and test quality control samples, interpret QA/QC results and make adjustments to optimize plant operations, timely and accurately document results and enter results into our data collection system, PI.
• Assist in removal, installation, rebuild, and performance of preventive and predictive maintenance on all equipment associated with plant processes.
• Help to keep your plant clean by following the sanitation schedule and completing all tasks as assigned.
• Notify the management team of safety, environmental, quality and production concerns, problems and opportunities.
• Keep your plant safe by fostering a culture of safe behavior and environmental compliance.
• Maintain a team environment at all times and champion POET in the community.
• Foster a culture of safe behavior and environmental compliance at all times.
• Maintain and advance the food safety and quality of POET's products and processes to deliver a best-in-class culture of quality.
• Since we're all about teamwork and getting the job done, your skills may be put to a lot of other uses!

Qualifications & Skills

• High school diploma or equivalent required.
• Experience requirements:
  • Plant Technician I: experience in a production environment preferred.
  • Plant Technician II: Documented successful performance as a Plant Technician I or equivalent work experience required.
  • Plant Technician III: Documented proficiency in the skills listed in the Plant Technician III Skills Checklist.
• Working knowledge in math, reading comprehension and mechanical reasoning required.
• Strong troubleshooting and problem-solving skills are required.
• Experience with software systems, such as Maximo, preferred.
• Excellent organizational, time management, and communication skills as well as the ability to embrace change.
• You know the basics of Microsoft Office Suite. You’re capable of learning new programs.

A SUCCESSFUL CANDIDATE WILL HAVE

• High level of personal integrity
• Interpersonal skills – ability to effectively interact with individuals at all levels within/outside the organization
• Ability to embrace and promote change
• Innovative mindset
• Ability to think objectively
• Self-awareness in the face of uncertainty
• Ability to work in a team environment

Physical Requirements & Work Environment

This role has some physical requirements that our team members will need to be able to perform, such as:

• Wearing Personal Protective Equipment (PPE) such as hard hats, gloves, safety glasses, steel-toed boots, hazardous material suit, hearing protection, and harness.
• Working at extreme heights (approximately 150 ft), in confined spaces, and in extreme temperatures from -20 to +100 degrees Fahrenheit, both indoors and outdoors. Due to the nature of the work, the areas can be dusty at times.
• Must be able to use the following equipment/tools, with training provided (not all encompassing): forklift, power washer, pallet jack, hoist systems, scissor lifts, JLG lifts, telehandlers, Front End Loaders, various hand tools, and computers.

Frequently

• Sitting in a chair in the Control Room while operating the plant
• Walk indoors and outdoors sometimes over rough, uneven, or wet/slick surfaces
• Carry to up to 15lbs
• Climb stairs and/or ladders
• Stand indoors to clean and maintain areas
• Reach at arm’s length to gather samples
• Be in awkward back, shoulder, wrists, and hand positions
• Use coordination and grip, with a force of up to 50lbs
• Bend while standing
• Use repetitive arm motions to wipe down and maintain work area
• Climb in and out of Powered Industrial Vehicles

Occasionally

• Lift up to 50lbs, with or without assistance
• Carry up to 40 lbs, with our without assistance
• Push with a force of 10lbs, with or without assistance
• Pull with a force of up to 85lbs, with or without assistance
• Bend, twist, turn, kneel, and crouch, while holding light and medium weighted objects
• Since we are all about teamwork, you may be asked to help other roles that have their own unique set of physical requirements.
• Due to the physical and safety-sensitive nature of this job, you will be subject to a physical and expected to pass a drug screen during the pre-screen process. During employment, you’ll be subject to random drug and alcohol testing.