Company Description
Circularix is a producer of food-grade post-consumer PET (polyethylene terephthalate), known as rPET, supporting sustainable packaging solutions for the food industry. The company focuses on converting recycled plastic into high-quality, safe materials suitable for direct food contact. Circularix operates modern manufacturing facilities designed to meet strict quality and regulatory standards. Team members contribute to reducing environmental impact by supporting a circular economy for plastics, helping customers achieve their sustainability goals.
Plant Manager –Extrusion Manufacturing Facility
The Plant Manager is responsible for leading all daily operations of a multiple extrusion line manufacturing facility, including production, safety, quality, maintenance coordination, staffing, scheduling, and continuous improvement. This hands‑on leadership role ensures the facility meets production goals while maintaining a safe, efficient, compliant, and team‑oriented workplace.
Key Responsibilities
- Oversee day-to-day extrusion line operations to meet production schedules, quality standards, and customer delivery requirements.
- Lead, coach, train, and schedule production supervisors, employees, operators, material handlers, and support staff.
- Monitor extrusion processes, line performance, scrap rates, downtime, and labor utilization; take corrective action when targets are not met.
- Serve as the primary technical support resource for extrusion processes and production equipment, including process troubleshooting, equipment setup, operating parameters, and operator guidance.
- Serve as the primary technical support resource for facility reliability programs, including equipment reliability tracking, preventive and predictive maintenance support, downtime analysis, and continuous improvement of asset performance.
- Utilize engineering skills and technical judgment to troubleshoot equipment concerns as necessary, support root cause analysis, and help implement effective corrective actions.
- Promote and enforce a strong safety culture, including compliance with OSHA requirements, company safety procedures, lockout/tagout practices, PPE use, and incident reporting.
- Ensure products are manufactured to required specifications through effective quality checks, documentation, corrective actions, and process controls.
- Coordinate preventive maintenance, troubleshooting, repairs, and equipment readiness with internal staff or outside vendors.
- Manage raw material usage, inventory levels, finished goods staging, and coordination with purchasing, shipping, and receiving.
- Maintain accurate production records, labor reports, quality documentation, maintenance logs, and performance metrics.
- Analyze data to identify and implement improvements that reduce waste, improve throughput, lower costs, and strengthen consistency across the extrusion process.
- Support hiring, onboarding, performance feedback, employee accountability, and workforce development.
- Communicate regularly with ownership or senior leadership regarding production performance, staffing needs, equipment issues, customer priorities, and capital needs.
- Ensure the facility remains organized, clean, and inspection‑ready through strong housekeeping and 5S practices.
Required Qualifications
- Minimum of 5 years of manufacturing experience, with at least 2 years in a supervisory, production leadership, or plant management role.
- Experience with extrusion, plastics, rubber, film, profile, tubing, sheet, or related continuous manufacturing processes preferred.
- Strong understanding of production scheduling, machine operation, troubleshooting, quality control, safety practices, and basic maintenance coordination.
- Demonstrated ability to lead small teams, set expectations, hold employees accountable, and build a positive shop‑floor culture.
- Working knowledge of OSHA safety requirements and standard manufacturing compliance practices.
- Ability to read and interpret work orders, production specifications, quality standards, equipment manuals, and basic operational data.
- Proficiency with Microsoft Office, production reports, inventory systems, or similar business software.
- High school diploma or equivalent required; associate or Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Electrical Engineering, Electromechanical Engineering, or related engineering field preferred.
Skills and Competencies
- Hands‑on manufacturing leadership with the ability to work directly with operators and maintenance resources.
- Strong problem‑solving skills and the ability to make timely decisions in a fast‑paced production environment.
- Clear communication skills across production employees, leadership, vendors, and customers when needed.
- Ability to balance safety, quality, delivery, cost, and employee needs.
- Process improvement mindset with practical knowledge of lean manufacturing, 5S, root cause analysis, and waste reduction.
- Strong organizational skills, attention to detail, and follow‑through.
- Ability to read mechanical and electrical prints delivering a mechanical aptitude for support of process equipment.
Physical Requirements
- Ability to spend significant time on the production floor in a manufacturing environment.
- Ability to stand, walk, bend, reach, and occasionally lift materials or tools as required by the operation.
- Must be comfortable working near moving equipment, elevated temperatures, noise, and material handling activity while following required safety procedures.
- May require occasional overtime, weekend work, or off‑shift support depending on production needs.