Plant Manager

Cps4jobs

East Cleveland (OH)

Presencial

USD 140 000 - 190 000

Tempo integral

14 dias+

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Resumo da oferta

The Plant Manager at CPS4JOBS will lead a chemical manufacturing facility, focusing on safe, efficient production of rubber-related products while meeting quality and regulatory standards. You will drive operational excellence, manage budgets, and mentor the leadership team in a complex, compliance-driven environment.

You will oversee EHS, production, maintenance, engineering, and QA, using Lean/Six Sigma methods to optimize throughput and cost.

Qualificações

  • BS or MS in Chemical Engineering required.
  • 10+ years in chemicals/petroleum/related processing.
  • 3+ years leadership in manufacturing.
  • Experience with plant trials and process optimization.
  • Expert knowledge of chemical plant/refinery processes.
  • Experience supporting capital projects—planning to start-up.
  • Familiarity with process instrumentation/controls and simulation tools.
  • Exposure to cost engineering and evaluating benefits.
  • Familiarity with PSM and risk analysis.
  • Strong planning, budgeting, inventory control, and data management.

Responsabilidades

  • Lead safety culture and ensure compliance with OSHA/EPA/local regulations.
  • Direct all plant operations including EHS, production, maintenance, engineering, and QA.
  • Develop and execute production plans to meet demand, quality, and cost targets.
  • Monitor KPIs such as throughput, yield, downtime, and scrap/rework.
  • Drive Lean, Six Sigma, and continuous improvement initiatives.
  • Maintain ISO 9001 quality systems and address customer complaints with root-cause actions.
  • Manage plant budgets and optimize costs while maintaining safety and quality.
  • Support forecasting, inventory management, and supply chain optimization.
  • Develop and coach department managers and staff across the plant.
  • Oversee maintenance programs to maximize equipment reliability and uptime.
  • Lead process improvements and automation projects for scalability.

Conhecimentos

Leadership
Safety culture
Operations leadership
Lean Six Sigma
Root cause analysis
Process optimization
Budgeting
Forecasting
Inventory management
Automation

Formação académica

BS/MS Chemical Engineering
Comparable engineering degree

Ferramentas

Chemcad
ASPEN
Process instrumentation & controls

Descrição da oferta de emprego

Summary

The Plant Manager is responsible for overall leadership, safety, operation, & performance of a chemical (rubber, dispersants) manufacturing facility. Ensures safe, efficient, and cost-effective production while maintaining high standards of quality, regulatory compliance, and continuous improvement. Drives operational excellence, develops talent, and aligns plant performance with company objectives.

Key Responsibilities
  • Safety & Environmental Compliance
    • Champion a strong safety culture with zero-incident mindset.
    • Ensure compliance with OSHA, EPA, and all applicable local, state, and federal regulations.
    • Oversee safe handling of chemicals, raw materials, and hazardous substances typical in rubber and dispersant manufacturing.
    • Ensure incident investigations and corrective actions are complete.
  • Operational Leadership
    • Lead all plant operations including EHS, production, maintenance, engineering, and quality functions.
    • Ensure efficient manufacturing processes for rubber compounds & dispersant products.
    • Develop/execute production plans to meet customer demand, quality standards, & cost targets.
    • Monitor key performance indicators (KPIs) such as throughput, yield, downtime, and scrap/rework rates.
    • Drive continuous improvement initiatives (Lean, Six Sigma, or similar methodologies).
  • Quality Management
    • Ensure consistent production of high-quality products that meet customer specifications and regulatory requirements.
    • Collaborate with Quality Assurance to maintain & improve quality systems (ISO 9001 framework).
    • Address customer complaints and implement root cause analysis and corrective actions.
  • Financial & Business Performance
    • Develop/manage plant budgets (labor, materials, maintenance, and capital expenditures).
    • Optimize cost efficiency without compromising safety or quality.
    • Support forecasting, inventory management, and supply chain optimization.
    • Identify opportunities for cost savings and process improvements.
  • People Leadership & Development
    • Lead, coach, develop department managers and plant employees.
    • Build a high-performance culture focused on accountability, engagement, & continuous learning.
    • Support workforce planning, hiring, training, and performance management.
  • Maintenance & Reliability
    • Oversee preventive and predictive maintenance programs.
    • Ensure equipment reliability to minimize downtime and maximize operational efficiency.
    • Support capital projects, process upgrades, and new equipment installations.
  • Continuous Improvement & Innovation
    • Promote Lean manufacturing, waste reduction, and process optimization.
    • Identify and implement automation or process improvements specific to chemical/rubber production systems.
    • Support new product introductions and process scalability.
Requirements
  • BS, MS Chemical Engineering required.
  • Comparable engineering degree with experience in plant operations, refinery process, or biodiesel will be considered.
  • Minimum 10 years of experience processing/engineering in chemicals, petroleum/refining, or petrochemicals.
  • Minimum 3 years of leadership experience in a manufacturing environment of operations personnel.
  • Prior experience running plant trials and conducting process plant optimization preferred.Expert knowledge of chemical plant and/or refinery processes.
  • Prior experience supporting execution of capital projects including planning spreadsheet and scope development, design, execution, and start-up/commissioning.
  • Prior experience using process instrumentation and controls, in addition to simulation and modeling applications (e.g., Chemcad, ASPEN).
  • Exposure to cost engineering and evaluating benefits.
  • Familiarity with PSM, process safety tools and risk analysis.
  • Ability to use computer software for planning, budgeting, inventory control and database management.
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