Plant Lean Leader

Alloy Enterprises; Pennsylvania; On-site; USD 100,000 - 150,000; Full time

Benefits offered by this job

Bonus plan

Paid time off

Benefits package

On-the-job training

Collaborative team

Zero Harm safety

Job summary

Johnson Controls is seeking a seasoned Continuous Improvement professional to drive plant-wide process improvements under the JCBS framework. You will identify gaps, design future state plans, and monitor progress, coaching teams across levels to achieve strategic goals.

Join a safety‑driven, collaborative environment with strong training opportunities and a competitive benefits package as you lead transformation initiatives across AHU plants and beyond.

Qualifications

• Bachelor's degree required; 5+ years in Continuous Improvement and 5+ years as frontline leader.
• Demonstrated initiative and drive to exceed expectations.
• Strong leadership with ability to manage across organizational levels.
• Basic statistics knowledge applied to process improvement.
• Certifications from a reputable lean leading company.
• Proficient in Microsoft Office (Word, Excel, Access) and PowerPoint.

Responsibilities

• Identify gaps in business metrics and collaborate with plant leadership to improve them.
• Develop future state vision, drive implementation, and monitor progress.
• Coach frontline staff in JCBS and ensure process owner involvement in software development.
• Create detailed plans using kaizen data and ensure timely completion of projects.
• Contribute to CI Roadmap and balance internal efficiency with customer-focused efforts.
• Document learning and share best practices across AHU plants.

Skills

Leadership

Statistics basics

MS Office

Education

Bachelor's degree

Tools

Excel

PowerPoint

Job description

Johnson Controls, a global leader in thermal management, mission-critical building systems, energy efficiency, and decarbonization, helps customers use energy more productively, reduce carbon emissions, and operate with the precision and resilience required in rapidly expanding industries such as data centers, healthcare, pharmaceuticals, advanced manufacturing, and higher education.

For more than 140 years, Johnson Controls has delivered performance where it really matters. Backed by advanced technology, lifecycle services and an industry-leading field organization, we elevate customer performance, turn goals into real-world results and help move society forward.

What we offer:

• Competitive salary bonus plan
• Paid vacation/holidays/sick time
• Comprehensive benefits package including 401K, medical, dental, and vision care
• On the job/cross training opportunities
• Encouraging and collaborative team environment
• Dedication to safety through our Zero Harm policy

What you will do:

Working under the framework of Johnson Controls Continuous Improvement & Production system, will assess current state performance, identify gaps, visualize and establish a plan to get to the future state, monitor progress and share/acquire best-in-class ideas and systems. Defines, designs and implements process improvement as part of the Johnson Controls Business System (JCBS); ensures integration and alignment vertically and horizontally across organization. Defines improvement projects aligned with business strategies and priorities. Facilitates and coaches improvement teams.

How you will do it:

• Identify gaps in business metrics and then works with all levels of the plant in establishing and executing a strategy for improving them
• Assess the current state of the plant's Operations; Develop Future State vision and drive and monitor the implementation plan
• Coaches plant staff, front line leaders and associates in JCBS.
• Ensure process owner involvement in SW development and team leadership
• Using kaizen funnel tracking and reporting systems, will prepare detailed plans, drive project performance, and assure timely completion and achievement of transformational and continuous improvement projects.
• Collaborate with leadership to develop a plant CI Roadmap, driving breakthrough or Best-in-class performance that balances resources between internal plant efficiency and external customer-focused effectiveness projects through 1. Just Do It improvements, 2. Kaizens, 3. Workshops.
• Assists Process Owners in identifying barriers to project success and helps to drive changes when needed
• Document improvement process learning and shares best practices throughout AHU plants.
• Identifies and brings forward to Champion new project opportunities
• Assist Plant Manager in any strategic initiative that will help in compliance to standards, implementing new systems, and designing creative solutions that will continuously improve the plant.
• Is accountable to deliver the plant annual goals.
• All other tasks as assigned.
• Adheres to the Company's Code of Conduct and Business Ethics standards.
• Responsible for driving Safety Performance in the Plant.
• Assesses current state performance, identifies gaps, visualizes and establishes a plan to get to the future state, monitors progress and shares/acquires best-in-class ideas and systems.

What we look for

Required:

• Bachelor's degree required. 5 Years suggested minimum experience in Continuous Improvement and 5 years' experience as an operational frontline leader. Has demonstrated high-level performance in current and previous positions.
• Has shown initiative, the desire to drive change and is motivated to exceed expectations
• Has solid leadership skills and able to manage both vertically and horizontally
• Possesses basic statistical knowledge and the ability to apply statistics to product and process improvement projects
• Can show certifications from a reputable lean leading company.
• Has demonstrated effective interpersonal skills and the ability to exercise without authority.
• Proficiency in Microsoft Suite Applications (Word, Excel, Access, & PowerPoint) as well as Internet software and E-mail is required.

#LI-Onsite

HIRING SALARY RANGE: $100,000-150,000 (Salary to be determined by the education, experience, knowledge, skills, and abilities of the applicant, internal equity, location and alignment with market data.) This position includes a competitive benefits package. For details, please visit the About Us tab on the Johnson Controls Careers site at https://jobs.johnsoncontrols.com/about-us

Johnson Controls International plc. is an equal employment opportunity and affirmative action employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, protected veteran status, genetic information, sexual orientation, gender identity, status as a qualified individual with a disability or any other characteristic protected by law. To view more information about your equal opportunity and non-discrimination rights as a candidate, visit EEO is the Law. If you are an individual with a disability and you require an accommodation during the application process, please visit here.