Job Type: Full-Time / On-Site
Salary: $110,000 to $125,000
How You’ll Make an Impact
The Pilot Supervisor leads and manages the Wilmington Estane Pilot Line. This role focuses on providing short-term guidance to pilot line operators and executing a strategic vision for the pilot line.
- Lead and manage Pilot Line operations and staff to scale-up new product processes from the lab to commercial production scale.
- Develop and coach pilot line team, including annual reviews, career development discussions, safety compliance/audit support, and cultural discussions, and providing timely feedback.
- Coordinate and communicate priorities, scheduling, and reporting of continuous reactive extrusion, secondary/post-processing, and melt compounding pilot line operation.
- Manage the pilot line schedule and communicate priorities on a bi-weekly basis to targeted stakeholders.
- Actively manage non-working, slow-moving (NWSM) inventory.
- Supervise, lead, and execute strategic initiatives for the pilot line, including capital expansions, business process, and organizational structure improvements.
- Design processes, prepare engineering estimates, and coordinate capital projects on pilot line equipment.
- Communicate with technical and non-technical members of product development teams to understand and apply project needs for successful scale up and product realization.
- Apply and maintain systems associated with new chemical introduction, Responsible Care Management System (RCMS), Management of Change (MOC), Process Safety Management (PSM), and the Pilot Plant Request (PPR).
- Manage pilot line expense and capital budget, and attend monthly budget review meetings.
- Work with the Wilmington Plant finance team to review monthly raw material consumptions, R&D material tax credits and budget deviations.
- Generate yearly management feedback report that captures key measures of success.
Required Qualifications that Enable Your Success
- Bachelor’s of Science in Chemical Engineering.
- 2+ years experience in manufacturing operations in a chemical facility.
- 2+ years hands‑on experience in Chemical and Polymer Process Engineering, including troubleshooting and problem solving.
- Knowledge of Project Management in a stage‑gate system.
- Knowledge of manufacturing operations, including process and equipment design.
- Knowledge of chemical and polymer unit operations, including process and equipment design.
- Knowledge of experimental design (DOE) and data analysis using fundamental statistical techniques and statistical software.
Preferred Qualifications that Drive You Forward
- Master’s Degree in Chemical Engineering.
- 5+ years of experience in operations.
- Experience supervising others.
- Demonstrated experience as hands‑on mechanical and chemical process engineer.
- Excellent interpersonal skills.
- Experience managing both internal and external customers.
Your Work Environment
- Standing, walking, or operating equipment for extended periods.
- Working in a lab or manufacturing setting with appropriate PPE provided.
- Use of computers and digital tools in an office or hybrid environment.
- Occasional lifting or movement of materials.
- Adherence to rigorous safety protocols and ergonomic standards.
Benefits that Empower You
- Competitive salary with performance-based bonus plans.
- 401(k) match + Age-Weighted Defined Contribution.
- Health Savings Account (HSA).
- Paid holidays, vacation, and parental leave.
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