Packaging Engineer

Excelon Solutions; El Paso (TX); On-site; USD 80,000 - 110,000; Full time

Job summary

Excelon Solutions in El Paso, TX, is seeking a Packaging Engineer to design and validate packaging for medical devices. You will collaborate with Manufacturing, Quality, R&D, Regulatory Affairs, and Supply Chain to ensure compliant, cost-effective solutions.

The role emphasizes IQ/OQ/PQ protocols, risk management, CAPA, and continuous improvement using Lean/Six Sigma tools. Spanish language skills are preferred for site operations.

Qualifications

• Bachelor’s degree in a packaging or related engineering field.
• 3+ years in packaging, manufacturing, or regulated industries.
• Experience with packaging validation and testing methodologies.
• Experience supporting manufacturing operations and quality systems.
• Bilingual English/Spanish preferred.

Responsibilities

• Design, develop, and implement packaging systems for medical devices.
• Evaluate materials and configurations to ensure protection and performance.
• Support NPI, transfers, and packaging changes.
• Develop specs, drawings, BOMs, and documentation.
• Develop/execute packaging validation protocols (IQ, OQ, PQ).
• Ensure compliance with FDA 21 CFR 820, ISO 13485, ISO 11607, GMP.
• Lead root-cause investigations and CAPA; drive process improvements.
• Collaborate with Manufacturing, Quality, R&D, Regulatory, and Supply Chain.

Skills

Packaging materials

Packaging equipment

FDA regulations

GMP compliance

Statistical analysis

FMEA & risk

CAPA systems

MS Office

ERP systems (SAP/Oracle)

Minitab / CAD tools

Education

Bachelor's in Packaging Eng or related

3+ years in packaging or regulated industry

Packaging validation experience

Manufacturing/quality systems experience

Bilingual English/Spanish preferred

Tools

ERP (SAP/Oracle)

Minitab

CAD software

Job description

Role: Packaging Engineer

Location: El Paso, TX

Required Qualifications

The Packaging Engineer is responsible for the design, development, validation, implementation, and continuous improvement of packaging systems for medical devices manufactured at the site. This role ensures packaging solutions meet product protection, regulatory, quality, operational, and customer requirements while supporting FDA remediation activities, process optimization, product launches, and cost reduction initiatives. The Packaging Engineer collaborates closely with Manufacturing, Quality, R&D, Regulatory Affairs, Supply Chain, and external suppliers to deliver compliant and efficient packaging solutions.

Responsibilities include but are not limited to:

Packaging Design & Development

Design, develop, and implement primary, secondary, and tertiary packaging systems for medical device products.

Evaluate packaging materials, components, and configurations to ensure product protection and performance throughout the product lifecycle.

Support new product introductions (NPI), product transfers, and packaging changes.

Develop packaging specifications, drawings, bill of materials (BOMs), and technical documentation.

Validation & Regulatory Compliance

Develop and execute packaging validation protocols, including:

• Installation Qualification (IQ)
• Operational Qualification (OQ)
• Performance Qualification (PQ)

Support packaging process validation activities in compliance with:

• FDA Quality System Regulations (21 CFR Part 820)
• ISO 13485
• ISO 11607
• Good Manufacturing Practices (GMP)

Participate in risk assessments, FMEAs, and design reviews.

Ensure compliance with BD quality standards and documentation requirements.

Manufacturing Support

Provide engineering support for packaging operations and manufacturing processes.

Investigate packaging-related quality issues and implement corrective and preventive actions (CAPA).

Lead root cause investigations using structured problem-solving methodologies.

Support nonconformance investigations and continuous improvement initiatives.

Partner with operations teams to improve packaging efficiency, quality, and productivity.

Continuous Improvement

Identify and execute cost reduction and process improvement opportunities.

Utilize Lean Manufacturing and Six Sigma tools to improve packaging performance.

Drive initiatives related to waste reduction, material optimization, and operational excellence.

Support digitalization and automation opportunities within packaging processes.

Cross-Functional Collaboration

Collaborate with R&D, Product Development, Quality Assurance, Regulatory Affairs, Supply Chain, Procurement, and Manufacturing teams.

Interface with packaging material suppliers and contract manufacturers.

Support internal and external audits, including FDA inspections and customer audits.

Provide technical expertise on packaging-related projects and change controls.

Education & Experience

Bachelor's degree in Packaging Engineering, Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, Biomedical Engineering, or related technical field.

3+ years of engineering experience in packaging, manufacturing, medical device, pharmaceutical, or highly regulated industries.

Experience with packaging validation and testing methodologies.

Experience supporting manufacturing operations and quality systems.

Bilingual (English/Spanish) preferred.

Technical Skills

Packaging materials and technologies

Packaging equipment and automation systems

FDA regulations and GMP requirements

Statistical analysis and validation methodologies

Risk management and FMEA processes

Root cause analysis and CAPA systems

Microsoft Office Suite

SAP, Oracle, or similar ERP systems

Statistical software (Minitab preferred)

CAD software preferred

Key Competencies

Strong analytical and problem-solving skills.

Excellent project management abilities.

Effective verbal and written communication skills.

Ability to influence cross-functional teams.

Strong organizational and documentation skills.

Results-oriented with a continuous improvement mindset.

Ability to work in manufacturing and cleanroom environment

Bilingual (English/Spanish) preferred.