Packaging Engineer

BD; El Paso (TX); On-site; USD 85,000 - 120,000; Full time

Job summary

BD is seeking a Packaging Engineer to design, validate, and continuously improve packaging systems for medical devices at the El Paso site. You will work with Manufacturing, Quality, R&D, Regulatory Affairs, and Supply Chain to meet product protection, regulatory, and cost objectives.

You will develop packaging specifications, support NPI, and lead CAPA with a focus on quality and efficiency. Strong collaboration across functions and hands-on involvement in validation and process improvements

Qualifications

• Bachelor’s degree in a related engineering field.
• 3+ years of engineering experience in packaging or highly regulated industries.
• Experience with packaging validation and testing methodologies.

Responsibilities

• Design, develop, and implement packaging systems for medical devices.
• Validate packaging processes (IQ/OQ/PQ) and ensure GMP/ISO compliance.
• Support NPI, product transfers, and packaging changes.
• Lead root cause analysis and CAPA for packaging issues.
• Collaborate with Manufacturing, Quality, R&D, Regulatory, and Supply Chain.

Skills

Analytical skills

Project management

Communication

Cross-functional influence

Documentation

Continuous improvement

Manufacturing/cleanroom

Education

Bachelor’s in Packaging/Mechanical/Industrial/Biomedical Engineering

Tools

SAP

Oracle

Minitab

CAD

Job description

We are the people who give possibilities purpose

BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of MedTech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities.

Job Description

The Packaging Engineer is responsible for the design, development, validation, implementation, and continuous improvement of packaging systems for medical devices manufactured at the site. This role ensures packaging solutions meet product protection, regulatory, quality, operational, and customer requirements while supporting FDA remediation activities, process optimization, product launches, and cost reduction initiatives. The Packaging Engineer collaborates closely with Manufacturing, Quality, R&D, Regulatory Affairs, Supply Chain, and external suppliers to deliver compliant and efficient packaging solutions.

Responsibilities include but are not limited to:

Packaging Design & Development

• Design, develop, and implement primary, secondary, and tertiary packaging systems for medical device products.
• Evaluate packaging materials, components, and configurations to ensure product protection and performance throughout the product lifecycle.
• Support new product introductions (NPI), product transfers, and packaging changes.
• Develop packaging specifications, drawings, bill of materials (BOMs), and technical documentation.

Validation & Regulatory Compliance

• Develop and execute packaging validation protocols, including:
  • Installation Qualification (IQ)
  • Operational Qualification (OQ)
  • Performance Qualification (PQ)
• Support packaging process validation activities in compliance with:
  • FDA Quality System Regulations (21 CFR Part 820)
  • ISO 13485
  • ISO 11607
  • Good Manufacturing Practices (GMP)

• Participate in risk assessments, FMEAs, and design reviews.
• Ensure compliance with BD quality standards and documentation requirements.

Manufacturing Support

• Provide engineering support for packaging operations and manufacturing processes.
• Investigate packaging-related quality issues and implement corrective and preventive actions (CAPA).
• Lead root cause investigations using structured problem-solving methodologies.
• Support nonconformance investigations and continuous improvement initiatives.
• Partner with operations teams to improve packaging efficiency, quality, and productivity.

Continuous Improvement

• Identify and execute cost reduction and process improvement opportunities.
• Utilize Lean Manufacturing and Six Sigma tools to improve packaging performance.
• Drive initiatives related to waste reduction, material optimization, and operational excellence.
• Support digitalization and automation opportunities within packaging processes.

Cross-Functional Collaboration

• Collaborate with R&D, Product Development, Quality Assurance, Regulatory Affairs, Supply Chain, Procurement, and Manufacturing teams.
• Interface with packaging material suppliers and contract manufacturers.
• Support internal and external audits, including FDA inspections and customer audits.
• Provide technical expertise on packaging-related projects and change controls.

Education & Experience

• Bachelor’s degree in Packaging Engineering, Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, Biomedical Engineering, or related technical field.
• 3+ years of engineering experience in packaging, manufacturing, medical device, pharmaceutical, or highly regulated industries.
• Experience with packaging validation and testing methodologies.
• Experience supporting manufacturing operations and quality systems.
• Bilingual (English/Spanish) preferred.

Technical Skills

• Packaging materials and technologies
• Packaging equipment and automation systems
• FDA regulations and GMP requirements
• Statistical analysis and validation methodologies
• Risk management and FMEA processes
• Root cause analysis and CAPA systems
• Microsoft Office Suite
• SAP, Oracle, or similar ERP systems
• Statistical software (Minitab preferred)
• CAD software preferred

Key Competencies

• Strong analytical and problem-solving skills.
• Excellent project management abilities.
• Effective verbal and written communication skills.
• Ability to influence cross-functional teams.
• Strong organizational and documentation skills.
• Results-oriented with a continuous improvement mindset.
• Ability to work in manufacturing and cleanroom environment

Why Join Us?

To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of healthcare. At BD, you’ll discover a culture in which you can learn, grow and thrive.

We believe that when people connect in person, we learn faster, collaborate more deeply, and build a stronger culture. Join us and enjoy a culture where face-to-face collaboration supports your learning, your progress, and your success.

To learn more about BD visit https://bd.com/careers.

Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally protected characteristics.

Required Skills

Optional Skills

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Primary Work Location

USA TX - El Paso - Northwestern Dr.

Additional Locations

Work Shift