Optical Design Engineer

Truck-Lite Co.; Erie (Erie County); On-site; USD 85,000 - 120,000; Full time

Job summary

Truck-Lite Co. seeks an Optical Design Engineer to create and optimize lighting solutions for automotive applications. You will perform ray tracing, tolerance analysis, and documentation from concept to production, using ASAP and LucidShape, while collaborating with mechanical and electrical engineers.

Required 2–3 years in optical design or photometry, with a BS in optics, mechanical engineering, or physics. Strong CAD and regulatory knowledge are essential for success in this role.

Qualifications

• Minimum of a B.S. degree in Optics or Mechanical Engineering or Physics.
• Requires 2 to 3 years of related optical design or photometry experience.

Responsibilities

• Creates, designs, and develops optical solutions for new lighting applications (Using ASAP, LUCIDSHAPES, etc.).
• Designs and develops optical solutions incorporating new technologies to improve performance or cost of existing products.
• Evaluates and verifies optical designs from concept to mass production to meet requirements for specific applications.
• Performs detailed optical designs, ray-tracing simulations, tolerance analysis, and supports design documentation including material and light source selection, CAD, BOM, and manufacturing/assembly processes.
• Acts in prototype builds, design verification, and validation testing from concept through product certification stages.
• Assists in component sourcing and supplier selection and management.
• Designs or guides mechanical engineers in mechanical assemblies of optical elements; collaborates with electrical engineers for illumination control systems.
• Analyzes and interprets lighting standards and regulatory requirements relevant to optical design.
• Leads continuous improvement of optical design capability and components.
• Leads NCR resolution projects when assigned.
• Provides engineering design guidance to teams for new product definition and concept development.
• Performs competitive benchmarking for solid-state lighting in automotive and general lighting applications.
• Supports and documents multiple optics projects concurrently (7–10 designs).
• Subject matter expert for forward lighting optics.
• Supports other activities as directed.

Skills

Optical design

Ray tracing

Photometry

CAD tools

ASAP

LucidShape

Unigraphics

Pro-E

Catia

MS Project

MS Word

MS Excel

Education

B.S. in Optics

B.S. in Mechanical Engineering

B.S. in Physics

Tools

ASAP

LucidShape

Unigraphics

Pro-E

Catia

MS Project

MS Word

MS Excel

MS Access

Job description

Align with our company culture, mission, values, philosophy, and policies and procedures by exemplifying our C.L.E.A.R Principles.

• Curiosity- look for a better way as a solutions-oriented problem solver.
• Leadership- take ownership and be the catalyst of change.
• Enthusiasm- be motivated and passionate about your work.
• Accountability- deliver on commitments and act with integrity.
• Respect- be present, listen and engage with inclusive open, honest, and direct communication.

Responsibilities include:

• Creates, designs, and develops engineering and optical solutions for new lighting applications (Using ASAP, LUCIDSHAPES, etc.)
• Designs and develops optical solutions incorporating new technologies to improve overall functional performance and/or cost of existing products.
• Evaluates and verifies optical designs from concept to mass production to meet requirements for specific applications.
• Performs detailed optical designs, ray-tracing simulations, tolerance analysis, and actively supports design documentation including material and light source selection, CAD, BOM, and manufacturing and assembly processes.
• Actively participates in prototype builds, design verification, and validation testing of components and systems from concept through product certification stages.
• Assists in component sourcing and supplier selection and management.
• Designs or guides mechanical engineers in the design of mechanical assemblies of optical elements and sources of illumination. Actively collaborates and guides electrical engineers in the design of electronics for driving illumination sources or control systems.
• Analyzes and interprets lighting standards and regulatory requirements pertinent to optical design and function.
• Leads continuous improvement of optical design capability and improvement of optical components.
• Leads NCR resolution projects when assigned.
• Provides engineering design expertise and guidance to engineering and marketing teams for new product definition and concept development.
• Conducts competitive benchmarking analysis to understand and advance the “state of the art” for all aspects of solid-state lighting for commercial vehicle and general lighting applications.
• Supports and documents multiple optics projects at any given time (ex. 7 to 10 different lighting designs).
• Forward lighting optics subject matter expert
• Supports other activities as directed.
• Position requires compliance with the Technology Control Plan and the Federal Export Control Policy established for the Corporation.

EDUCATION REQUIREMENT(S):

• Minimum of a B.S. degree in Optics or Mechanical Engineering or Physics.
• Requires 2 to 3 years of related optical design or photometry experience.

EXPERIENCE REQUIREMENT(S):

Preferred candidates will have prior experience in the design of complex reflector and optical lenses (TIR, Projector, Collimator, etc.), and FMVSS compliant headlamp systems, and experience with project management, proven PC skills including proficiency in MS Project/Word/Excel/Access, optics design software experience (ASAP, LUCIDSHAPE, etc.) and 3D modeling experience using Unigraphics, Pro-E, Catia, etc.).