Overview
Process Operator role at INEOS Phenol in Pasadena, TX.
Responsibilities
- Load product into tank trucks and railcars and unload raw materials from tank trucks and railcars.
- Monitor process utilities such as cooling water, air compressors, and wastewater treatment.
- Manipulate valve lineups to transfer chemicals. Purge and clear process lines as required. Walk out transfers to ensure no leaks or spills.
- Take daily readings on process parameters such as levels, pressures, and temperatures. Prepare equipment for maintenance activities. Work with engineers to update or create procedures.
- Monitor and control process equipment and machinery using a DCS to meet production goals safely and effectively in accordance with company policies, safety, health, and environmental rules, and ensure the quality of raw materials and product.
- Confer with peers, technical and supervisory personnel to report or resolve conditions affecting safety, efficiency and product quality.
- Make shift relief at the beginning and end of each shift. Keep a daily log for work area.
- Feed specified amounts of materials into vessels or tanks; turn valves to feed liquid and gaseous materials; or set controls in specified sequence to start automatic feed.
- Turn valves or move controls to maintain system at specified temperature and pressure.
- Observe chemical reactions; monitor gauges, signals, and recorders; and make specified operating adjustments on equipment such as pumps, compressors, reactors, distillation columns, and heat exchangers.
- Draw samples of products for laboratory analysis. Use GCs and other lab equipment to analyze samples. Maintain log of gauge readings and shift production.
- Inspect the plant area for leaks and hazards, record gauge readings, and ensure safe operation.
- Prepare equipment safely for maintenance work and use appropriate tools and personal protective equipment.
- Maintain up-to-date certifications, qualifications, and training records based on INEOS operator progression policy.
- Assist in Emergency Response situations; fire brigade participation is required.
- Perform truck loading operations and spot railcars safely and efficiently, following railroad rules.
- Inspect rail track and notify appropriate personnel of repairs; unload LPG rail cars.
- Complete locomotive checks, schedule diesel for engine when required, and manage locomotive movement via radio and hand signals.
- Anticipate and solve routine process problems and correct alarm situations to minimize upsets and costs.
- Know the location and use of safety equipment; report abnormalities for prompt hazard prevention.
- Participate in assigned trainings and meetings; be available for overtime as needed; follow safety procedures and teach others as appropriate.
Safety, Health & Environmental (SHE) & Training
- Maintain safety as the highest priority and abide by INEOS safety policies and procedures.
- Understand and promote the INEOS “20 Principles of Safety” and safety concepts of “Coaching for Safety” and “Stop Work”.
- Promote safety through communication with employees and contractors before, during, and after tasks; ensure compliance with all safety and environmental regulatory requirements.
- Ensure completion of own and direct subordinate training requirements as outlined in the annual training schedule.
Education & Experience
- High school diploma
- Prior chemical plant operations experience helpful
- Associate of Applied Science (AAS) degree in Process Technology preferred
Skills & Competencies
- Proficiency with office equipment (PC, calculator, phone, copier, printer, scanner, fax)
- Familiarity with software: Microsoft Office (Excel, Word, PowerPoint, Outlook), Skype, Visio, Adobe (PDF), SharePoint, SAP, Microsoft Project
- Experience with site systems: Honeywell DCS, Uniformance, LIMS, Training Mine, Ten Force, Esker, Department Sharepoints
- Effective communication and strong mechanical skills
Physical Requirements
- Physical work involving use of tools and handling of process equipment and machinery
- Climbing stairs; lifting; ability to wear respirator
Conditions
- Required to be present in the chemical unit often; may involve varying weather conditions