Operations Manager: Complex Manufacturing & Lean Leader

ExcelliSearch, Inc.; Bloomington (IL); On-site; USD 90,000 - 130,000; Full time

Job summary

ExcelliSearch, Inc. in Bloomington, IL is seeking an Operations Manager to oversee day-to-day plant operations in a complex manufacturing environment, with emphasis on safety, quality, delivery, and cost goals.

The role requires hands-on leadership to drive Lean initiatives, optimize production, and lead teams toward operational excellence. Responsibilities include leading production teams, supporting new program launches, improving productivity, and maintaining cost controls, with strong focus

Qualifications

• Bachelor's degree or equivalent manufacturing leadership experience.
• Experience managing complex manufacturing operations, preferably automotive supplier.
• Experience with Lean Manufacturing, continuous improvement, and problem-solving methodologies.
• Experience with new program launches and ramp-ups.
• Knowledge of automotive quality systems and customer requirements.
• Experience with budgeting, labor management, and KPIs.

Responsibilities

• Oversee daily plant operations to achieve safety, quality, delivery, and cost objectives.
• Lead production teams and ensure customer schedules and manufacturing requirements are met.
• Drive continuous improvement initiatives, Lean Manufacturing, 5S, and operational efficiencies.
• Monitor labor efficiency, machine utilization, production performance, and operating costs.
• Lead and develop Production Supervisors, Team Leaders, Technicians, and production personnel.
• Ensure compliance with quality standards, customer-specific requirements, and safety policies.
• Lead root cause analysis and 8D corrective actions to address quality, downtime, and production issues.
• Support new program launches, production readiness, and manufacturing ramp-up activities.
• Identify opportunities to reduce costs, improve productivity, and increase plant profitability.
• Maintain a safe, organized, and efficient manufacturing environment.
• Communicate operational performance, improvement initiatives, and business results to senior management.
• Promote employee engagement, accountability, and a culture of operational excellence.

Skills

Lean Manufacturing

Operations Management

Team Leadership

Budgeting & KPIs

Continuous Improvement

Education

Bachelor's degree

Job description

ExcelliSearch, Inc. in Bloomington, IL is seeking an Operations Manager to oversee day-to-day plant operations in a complex manufacturing environment, with emphasis on safety, quality, delivery, and cost goals.

The role requires hands-on leadership to drive Lean initiatives, optimize production, and lead teams toward operational excellence. Responsibilities include leading production teams, supporting new program launches, improving productivity, and maintaining cost controls, with strong focus