Molding Trainer

HI-LEX CONTROLS INC; Litchfield Township (MI); On-site; USD 42,000 - 54,000; Full time

Job summary

HI-LEX CONTROLS INC in Litchfield, MI seeks a Second Shift Injection Molding Operator to instruct operators, perform in-process checks, and ensure quality and safety standards are met. The role covers machine changeovers, material validation, and active problem solving in a busy plastics environment.

Candidates should have a high school diploma and at least 3 years of experience in plastic injection molding, plus familiarity with hand tools, gages, scanning devices, and ERP systems.

Qualifications

• High school diploma or equivalent.
• 3 years experience in plastic injection molding.
• Experience with hand tools, cranes, grinders, calipers, and gages.
• Experience using a Powered Industrial Truck (PIT) and/or a hand or powered pallet jack; familiarity with handheld scanners and ERP/computer systems.

Responsibilities

• Instructs operators in the safe and proper operation of all injection molding machines to produce a part conforming to all quality and production standards.
• Performs in process checks, tests and gaging as required by control plans and operator instructions.
• Identifies out of specification components and follows non-conforming product and/or hold tag procedures.
• Responsible for 1st piece validation for each job and correct material being used.
• Performs product problem solving and corrective actions.
• Works to ensure company goals are attained.
• Performs process adjustments when necessary.
• Completes required forms and paperwork.
• Verifies quantities, lot numbers, labels, and correctness of parts.
• Performs cycle counts using handheld scanner and ERP system.
• Repairs minor machine problems and assists operators with minor preventative maintenance.
• Completes TPM as required.
• Notifies team leader and/or supervisor when any equipment or gauge needs maintenance, repair, or calibration.
• Follows all safety rules and keeps the work area in a clean and orderly condition.
• Fills in for Team Leader when needed.
• Instructs operators on 4S program and confirms daily activities are understood and completed.
• Performs other duties as necessary.

Skills

Excellent attendance

Education

High school diploma or equivalent

Tools

Crane

Grinders

Calipers

Gages

Powered Industrial Truck (PIT)

Pallet jack

Handheld scanner

Computer / ERP systems

Job description

Job Details

Job Location: HCIL (Litchfield) - Litchfield, MI 49252, Position Type: Full-Time, Job Shift: Second Shift, Founded in 1946, HI-LEX is a leading supplier of window regulators, door modules, power lift gate systems, and mechanical control cables primarily serving the automotive industry, but also the power sports, marine, construction equipment, and medical device sectors. Headquartered in Takarazuka, Japan (near Osaka), and listed on the Tokyo Stock Exchange (TSE), HI-LEX employs more than 12,000 associates across its global footprint. In the Americas region, HI-LEX has grown steadily in the region, and now has ten (10) manufacturing facilities across the the United States, Mexico, and Brazil. In the U.S., HI-LEX operates under three divisions: HI-LEX America in Battle Creek, Michigan; HI-LEX Controls in Hudson, Litchfield, and Hazel Park, Michigan; and Daedong HI-LEX of America in Cusseta, Alabama. The company’s automotive center is in Rochester Hills, Michigan which consists of Finance, Sales, Engineering, Testing, Program Management, Human Resources, Purchasing and IT. Website: HI-LEX.com

POSITION SUMMARY

Performs duties to instruct operators in the safe and proper methods of performing their duties to produce a part conforming to our quality and performance standards. Ensures that operators perform work according to work instructions, including proper use of appropriate PPE. Capable of changeovers on all assigned plastic injection molding machines and auxiliary equipment. Follow process set up sheets to ensure parts are being produced to established parameters.

KEY ROLES AND RESPONSIBILITIES

• Instructs operators in the safe and proper operation of all injection molding machines to produce a part conforming to all quality and production standards
• Performs in process checks, tests and gaging as required by control plans and operator instructions
• Identifies out of specification components. Following non-conforming product and/or hold tag procedures
• Responsible for 1st piece validation for each job and correct material being used
• Performs product problem solving and corrective actions.
• Works to ensure company goals are attained.
• Performs process adjustments when necessary.
• Completes required forms and paperwork.
• Verify quantities, lot numbers, labels, and correctness of parts
• Performs cycle counts using handheld scanner and ERP system
• Repairs minor machine problems and assists operators with minor preventative maintenance
• Completes TPM as required
• Notifies team leader and/or supervisor when any equipment or gage needs maintenance, repair, or calibration
• Fills in for absentees on work stations when needed
• Follows all safety rules and keeps the work area in a clean and orderly condition.
• Fills in for Team Leader when needed
• Instructs operators on 4S program and confirms daily activities are understood and completed
• Performs other duties as necessary.

Qualifications: Education

• High school diploma or equivalent
• 3 years experience in plastic injection molding

Functional Experience

• Use hand tools, crane, grinders, calipers, and gages
• Use of a Powered Industrial Truck (PIT) and/or a hand or powered pallet jack
• Use of a computer and typical office software
• Ability to use handheld scanner
• Working knowledge of manufacturing equipment in assigned area
• Must maintain an excellent attendance record

Physical Requirements

• Works in a factory environment with noise from the manufacturing environment.
• Exposure to moving equipment, parts and electrical shock.
• Possible serious injury due to carelessness around equipment.
• Sometimes lifts, carries or moves objects – weighing up to 50 pounds.