Molding Process Technician

Flex-N-Gate; Grand Prairie (TX); On-site; USD 40,000 - 55,000; Full time

Benefits offered by this job

Medical insurance

401(k) retirement savings plan

Paid holidays and vacation time

Job summary

Flex-N-Gate is seeking a skilled Process Technician in Grand Prairie, Texas. This role involves optimizing machine processes, maintaining injection molding equipment, and ensuring production quality. Candidates must have experience in injection molding and troubleshooting, along with a high school diploma. The position offers benefits including medical, dental, and a 401(k) retirement savings plan. Shift flexibility is required to meet operational needs.

Qualifications

• Experience with injection molding processes required.
• Ability to read, write, and speak English effectively.
• Must have strong decision-making and problem-solving skills.

Responsibilities

• Optimize machine processes to reduce scrap and cycle times.
• Perform preventative maintenance on injection molding equipment.
• Monitor production accuracy and work with quality inspectors.

Skills

Troubleshooting

Robotics

Injection Molding

Technical Report Writing

Education

High school diploma or equivalent

Tools

Microsoft Excel

Microsoft Word

AS400 systems

Job description

Overview

Flex-N-Gate is a leading manufacturer and supplier of components for the automotive industry, recently ranked 10th of the 150 Top North American Suppliers in “Automotive News.” A growing and vital company, Flex-N-Gate provides a great opportunity for hard-working and skilled individuals.

The Process Technician is responsible for setting up and maintaining process controls on presses, molds and equipment to customer specifications. He or she is responsible for resolving manufacturing processes. The Process Technician is responsible troubleshooting, repairing and performing preventative maintenance on the equipment. Additionally, he or she will maintain equipment and prevent failures by suggesting and implementing improvement plans. He or she would coordinate manufacturing activities to ensure good production and quality through problem solving and continuous improvement activities.

Responsibilities

• Optimizes all machine processes by reducing scrap, cycle times and mold change times.
• Assists with launches of new programs by building a new process to ensure quality products of parts and attends launch meetings prior to production start-up as needed.
• Maintains and secures controlled injection process by using part weights by using plastic data and using a systematic approach to optimising current running process.
• Directs set-ups for molds using efficient mold change systems and robotics.
• Oversees in-house tooling and material evaluations to ensure optimum performance.
• Describes system, components, and parts operating characteristics and malfunctions by writing technical reports.
• Sets-up injection molds and performs start-up and shut-down of molding systems.
• Verifies systems performance by testing functioning of installed equipment.
• Ensures operation of equipment by completing preventive maintenance requirements, troubleshooting malfunctions, calling for repairs, and evaluating new equipment and techniques.
• Must be experienced with Robotics and Programming, with End of Arm Set-up and troubleshooting, develop and modify robot programs to handle parts without causing damage to the equipment or parts.
• Knowledge of TPO's/ABS/Nylons/PC's.
• Monitor production for accuracy and efficiency and work with quality inspectors to ensure part quality/performance.
• Make minor electrical and mechanical repairs and adjustments to machines/tools and notify supervisors when major service is required.
• Provide ownership and analysis of injection molding process and equipment for the reduction in defects, overall process improvement and/or the reduction of downtime and continue improvements.
• Compiles, stores and receives production data.
• Completes all paperwork as required.
• Perform additional assignments per supervisor’s direction.
• Advise on improvements in tracking and reporting procedures.
• Must have experience with hot runners/valve gate sequencing/gas assist/insert molding.
• Promote safety by abiding to all related policies and procedures.

Qualifications

• Minimum of a high school diploma or its equivalent. Ability to read, write and speak English effectively.
• Possess basic mathematical skills
• Possess basic office skills such as Excel, Microsoft Word and AS400 systems.
• Safety and environmental training and experience
• Previous experience in injection molding department or at least manufacturing experience.
• Must be able to work afternoons or night shift
• Ability to work effectively alone and prioritize.
• Must be a highly motivated, service and team-oriented individual with an attention to detail.
• Troubleshooting ability is required.
• Strong decision making and problem solving skills.
• Demonstrated good internal customer service skills.
• Ability to manage multiple projects.

Benefits

• Medical, dental, prescription, vision, life and disability insurance; and a flexible spending account
• 401(k) retirement savings plan with company match
• Extensive safety training, new hire orientation, continuous learning and development programs and tuition reimbursement
• Paid holidays and vacation time

Flex-N-Gate is an equal opportunity employer. EEO/Minorities/Females/Veterans/Disabled.