Molding Process Engineer

RESRG Automotive; Cullman (AL); On-site; USD 85,000 - 110,000; Full time

Job summary

RESRG Automotive in Cullman, Alabama is seeking a Molding Process Engineer to develop, optimize, and maintain injection molding processes that meet safety, quality, and productivity targets. You will lead new program launches, troubleshoot mold, tooling, and material issues, and drive continuous improvement with Lean methods and APQP/PPAP practices.

The role requires a strong engineering background, 4+ years in injection molding, and collaboration with cross-functional teams to support

Qualifications

• Bachelor's degree in Engineering or related field.
• 4+ years of experience in injection molding process engineering or plastics manufacturing.
• Strong understanding of injection molding processes, materials, tooling, and automation.
• Experience troubleshooting molding defects and process variation.
• Working knowledge of statistical problem-solving and root cause analysis techniques.
• Excellent communication and project management skills.

Responsibilities

• Develop, validate, and optimize injection molding processes to safety, quality, and productivity targets.
• Analyze existing manufacturing processes for continuous improvement opportunities.
• Support new program launches and transfer of technologies into production.
• Troubleshoot molding, tooling, material, automation, and quality issues; drive corrective actions.
• Drive Lean initiatives to reduce scrap, improve cycle times, and increase OEE.
• Collaborate with cross-functional teams to support APQP, PPAP, PFMEA and customer launches.

Skills

Injection molding

Process optimization

Root cause analysis

Project management

Communication

Education

Bachelor's degree in Engineering or related field

Job description

Molding Process Engineer

RESRG Automotive | Cullman, Alabama

Shape the Future of Automotive Manufacturing

RESRG Automotive is seeking a highly motivated Molding Process Engineer to join our team in Cullman, Alabama. This role is responsible for developing, optimizing, and maintaining injection molding processes that support world-class quality, productivity, and customer satisfaction. The successful candidate will play a key role in new program launches, process improvements, troubleshooting, and implementation of advanced molding technologies.

What You'll Do

Process Development & Optimization

• Develop, validate, and optimize injection molding processes to achieve safety, quality, and productivity targets.
• Analyze existing manufacturing processes and identify opportunities for continuous improvement.
• Establish process parameters and standards that ensure consistent product quality and operational efficiency.
• Support the continuous material and process improvement program.

New Program Launches

• Support the introduction of new products, technologies, tooling, and manufacturing processes.
• Coordinate process development activities during program launch and startup phases.
• Lead molding trials, process validations, and production readiness activities.
• Ensure successful transfer and implementation of new technologies into production.

Technical Leadership

• Troubleshoot molding, tooling, material, automation, and quality issues.
• Lead root cause analysis and implement sustainable corrective actions.
• Collaborate with Engineering, Quality, Maintenance, Tooling, and Production teams to improve manufacturing performance.
• Support technology development related to tooling, machinery, materials, and manufacturing processes.

Continuous Improvement

• Drive initiatives focused on reducing scrap, improving cycle times, increasing OEE, and lowering operating costs.
• Apply Lean Manufacturing and problem-solving methodologies to improve plant performance.
• Recommend and implement process enhancements that strengthen productivity and competitiveness.

Cross-Functional Collaboration

• Work closely with Operations, Quality, Product Development, and Program Management teams.
• Provide technical guidance and mentorship to Process Technicians and junior engineers.
• Support APQP, PPAP, PFMEA, Control Plan, and customer launch activities.

What We're Looking For

Required Qualifications

• Bachelor's Degree in Engineering, Manufacturing Engineering, Plastics Engineering, or related technical field.
• 4+ years of experience in injection molding process engineering or plastics manufacturing.
• Strong understanding of injection molding processes, materials, tooling, and automation.
• Experience troubleshooting molding defects and process variation.
• Working knowledge of statistical problem-solving and root cause analysis techniques.
• Excellent communication and project management skills.

Preferred Qualifications

• Automotive manufacturing experience.
• Experience supporting Tier 1 automotive customers.
• Knowledge of IATF 16949 quality standards.
• Experience with APQP, PPAP, PFMEA, MSA, SPC, and Control Plans.
• Lean Manufacturing and Continuous Improvement experience.
• Robotics and automation experience.

Why RESRG Automotive?

At RESRG Automotive, you'll have the opportunity to work with advanced manufacturing technologies while contributing to innovative solutions for leading automotive customers. We offer a collaborative environment where continuous improvement, employee development, and operational excellence drive our success.

Location

Cullman, Alabama

RESRG Automotive is an Equal Opportunity Employer.