Metallurgical Development & Research Senior Engineer

Caterpillar Brazil; Northern (KY); Hybrid; USD 113,000 - 169,000; Full time

Job summary

Caterpillar Inc. is seeking a Metallurgical Development & Research Senior Engineer in Mossville, IL. You will lead material and failure analyses, develop testing plans, and create technical reports to support product design and manufacturing.

The role requires strong analytical and communication skills and experience with metallurgical processes. The position is onsite five days a week at the Mossville Tech Center, with relocation assistance available and visa sponsorship not offered.

Qualifications

• Bachelor’s degree in Metallurgical or Materials Science Engineering.
• Experience in metallurgical product development and failure analysis.
• Knowledge of ferrous and non-ferrous materials is a plus.
• Strong communication, collaboration, and project management skills.

Responsibilities

• Lead material and material failure analysis investigations.
• Develop metallurgical testing plans and analyze results.
• Create technical reports, procedures, and communicate results to internal customers.
• Support metallurgical laboratory operations and deviation requests.
• Assist product design and supplier development teams as needed.

Skills

Analytical Thinking

Decision Making

Effective Communications

Technical Excellence

Project Management

Manufacturing Standards

Product Testing

Troubleshooting

Advanced Materials

Education

Bachelor’s Degree in Metallurgical or Materials Science Engineering

Job description

## Metallurgical Development & Research Senior EngineerApply: Mossville, Illinois: Full time: Posted Yesterday: R0000393398**Career Area:**Engineering**Job Description:****Your Work Shapes the World at Caterpillar Inc.**When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.**Hear about the Caterpillar Experience for yourself****Role Definition**Caterpillar’s Advanced Materials Technology Department is currently seeking a Metallurgical Development and Research Senior Engineer focused on metallurgical product development. In this role you will have an opportunity to analyze a wide variety of components providing design support, development, and the associated failure analysis investigations.**What you will do*** Lead material and material failure analysis investigations* Develop metallurgical testing plans and analyze test results* Create technical reports and/or procedures* Effectively communicate results to our internal customers* Provide technical support to metallurgical laboratory operations personnel.* Support deviation requests, assurance of supply opportunities* Support needs of product design, supplier development engineers, etc* Provide recommendations to Internal customers**Degree Requirement*** Bachelor’s Degree in an accredited Metallurgical or Materials Science Engineering curriculum required.**What you must have (skills)*** **Analytical Thinking**: Knowledge of techniques and tools that promote effective analysis; ability to determine the root cause of organizational problems and create alternative* **Decision Making and Critical Thinking**: Knowledge of the decision-making process and associated tools and techniques; ability to accurately analyze situations and reach productive decisions based on informed judgment.* **Effective Communications**: Understanding of effective communication concepts, tools and techniques; ability to effectively transmit, receive, and accurately interpret ideas, information, and needs through the application of appropriate communication behaviors.* **Technical Excellence**: Knowledge of a given technology and various application methods; ability to develop and provide solutions to significant technical challenges.* **Project Management**: Knowledge of effective project management strategies and tactics; ability to plan, organize, monitor, and control projects, ensuring efficient utilization of technical and administrative resources to achieve project objectives.* **Manufacturing Standards, Procedures and Policies**: Knowledge of organizational standards, procedures and policies in manufacturing activities; ability to plan, guide, and monitor manufacturing processes for compliance.* **Product Testing**: Knowledge of product testing approaches, techniques and tools; ability to design, plan and execute testing strategies and tactics to ensure product quality at all stages of manufacturing.* **Troubleshooting Technical Problems**: Knowledge of troubleshooting approaches, tools and techniques; ability to anticipate, detect and resolve technical problems in a manufacturing or product development environment.**Top candidates will also have*** Advanced Materials or Metallurgical Engineering Degree* Prior Failure Analysis Experience with Ferrous and Non-Ferrous materials* Excellent communication, interpersonal and collaboration skills.* Experience with component design and/or supporting manufacturing operations* Experience with foundry and casting processes.* Experience with heat treatment processes* Experience in creating technical reports, publications and/or procedures.* Strong Analytical Skills* Self-starter, accountable, and customer driven with strong teamwork and organizational skills.* Ability to work multiple projects concurrently**Additional Information*** This position will be located onsite 5 days a week in Mossville, IL (Tech Center – Building K).* Domestic relocation is Available* VISA Sponsorship is **NOT** Available* Travel requirements will be less than 10%**Final details**Please frequently check the email associated with your application, including the junk/spam folder, as this is the primary correspondence method. If you wish to know the status of your application – please use the candidate log-in on our career website as it will reflect any updates to your status.#LI #MilitaryMonday #Letsdothework #caterpillarinc #Iamcaterpillar### ### **Summary Pay Range:**$112,710.00 - $169,060.00Compensation and benefits offered may vary depending on multiple individualized factors, job level, market location, job-related knowledge, skills, individual performance and experience. Please note that salary is only one component of total compensation at Caterpillar.**Benefits:**Subject to plan eligibility, terms, and guidelines. This is a summary list of benefits.* Medical, dental, and vision benefits\\** Paid time off plan (Vacation, Holidays, Volunteer, etc.)\\** 401(k) savings plans\\** Health Savings Account (HSA)\\** Flexible Spending Accounts (FSAs)\\** Health Lifestyle Programs\\** Employee Assistance Program\\** Voluntary Benefits and Employee Discounts\\** Career Development\\** Incentive bonus\\** Disability benefits* Life Insurance* Parental leave* Adoption benefits* Tuition Reimbursement \\* These benefits also apply to part-time employees### ### This position requires working onsite five days a week.### Relocation is available for this position.Visa Sponsorship is not available for this position.**Posting Dates:**September 9, 2026 - December 9, 2026Any offer of employment is conditioned upon the successful completion of a drug screen.