Metal Additive Manufacturing Designer/Modeler

LiquidPiston; Bloomfield (CT); On-site; USD 80,000 - 100,000; Full time

Benefits offered by this job

Flexible PTO

Comprehensive healthcare coverage

Equity participation

401(k) with match

Growth opportunities

Job summary

A leading engineering firm located in Bloomfield, CT, is seeking a Metal Additive Manufacturing Designer/Modeler to transform rotary engine designs through advanced computational methods. The ideal candidate will have a BS in Mechanical Engineering and 3+ years of experience in product design and additive manufacturing. Responsibilities include applying topology optimization and collaborating with engineers to enhance engine performance. Join a dynamic team that values creativity and innovation, with comprehensive benefits including flexible PTO and healthcare coverage.

Qualifications

• 3+ years of professional experience in product design, simulation, and/or manufacturing.
• Expertise in additive manufacturing methods (e.g., DMLS, SLS, Binder Jetting).
• Proficiency in topology optimization tools for structural, thermal, and fluid systems.

Responsibilities

• Apply topology optimization and additive manufacturing methods to design engine components.
• Analyze designs using simulations and correlate with physical test data.
• Collaborate with engineers to integrate optimized parts into complete systems.

Skills

Additive manufacturing methods

Topology optimization

3D CAD skills

Simulation expertise

Education

BS or higher in Mechanical Engineering

Tools

SolidWorks

nTop

ANSYS

Job description

Metal Additive Manufacturing Designer/Modeler

Location: Onsite in Bloomfield, CT

About LiquidPiston

LiquidPiston, Inc. is reinventing the internal combustion engine. Our patented thermodynamic cycle and compact rotary engine architecture are designed to deliver significantly higher efficiency and power density than traditional engines. We’re applying cutting‑edge engineering—including additive manufacturing and advanced optimization tools—to shape the future of propulsion and portable power.

Position Overview

We are seeking a talented Engineer with a strong background in Additive Manufacturing and Topology Optimization to join our R&D team. In this role, you’ll be responsible for transforming next‑generation rotary engine designs through advanced computational design methods and manufacturing technologies. You’ll work at the intersection of simulation, design, and manufacturing to push performance and efficiency beyond traditional boundaries. This is a hands‑on, high‑impact position with opportunities to invent, iterate, and deliver real‑world solutions in a fast‑paced development environment.

Key Responsibilities

• Apply topology optimization and additive manufacturing (AM) methods to design lightweight, high‑performance engine components
• Use nTop (preferred) or similar software to optimize structural, thermal, and fluid‑related features
• Develop and refine solid models and assemblies tailored for AM processes
• Collaborate with mechanical, thermal, and manufacturing engineers to integrate optimized parts into complete engine systems
• Analyze designs using simulations (FEA, CFD, thermal) and correlate with physical test data
• Oversee additive builds from design validation through manufacturing and post‑processing
• Innovate new design approaches to improve performance, reduce weight, and streamline manufacturing
• Support engine testing and contribute insights based on material behavior and part performance
• Maintain clear documentation, share findings in presentations, and contribute to design reviews
• Uphold a proactive, problem‑solving mindset with a collaborative and resilient approach to technical challenges

Required Qualifications

• BS or higher in Mechanical Engineering or related field
• 3+ years of professional experience in product design, simulation, and/or manufacturing
• Expertise in additive manufacturing methods (e.g., DMLS, SLS, Binder Jetting, etc.)
• Proficiency in topology optimization tools (nTop preferred) for structural, thermal, and fluid systems
• Strong 3D CAD skills (SolidWorks or equivalent)
• Simulation experience with ANSYS or similar FEA/thermal software
• Deep understanding of materials science, especially metallurgy as it pertains to AM
• Proven ability to work independently and solve complex, cross‑disciplinary problems

Preferred Skills

• Experience with internal combustion engines, compressors, or advanced thermodynamic systems
• Knowledge of GT‑Suite, MATLAB, Python, or other engineering simulation/scripting tools
• Experience in a prototype or R&D environment
• Strong written communication skills, including proposal and technical report writing
• Familiarity with quality control and inspection processes for additive parts

Benefits

• Flexible PTO to encourage work‑life balance and personal well‑being
• Comprehensive healthcare coverage: medical, dental, and vision plans
• Equity participation: RSUs for all permanent employees
• 401(k) with match: 100% up to 3%, plus 50% match for 3–5% range
• Growth opportunities: Mentorship, training, and leadership development

Our Culture

At LiquidPiston, we challenge convention and solve hard problems. We move fast, think boldly, and iterate quickly. Our team thrives on collaboration, creativity, and resilience. We take calculated risks and believe that every setback is a stepping‑stone toward breakthrough innovation.

Equal Opportunity Employer

LiquidPiston, Inc. is proud to be an Equal Opportunity Employer. All qualified applicants will receive consideration for employment regardless of race, color, religion, gender, sexual orientation, gender identity, national origin, or veteran status, and will not be discriminated against on the basis of disability.

All offers of employment at LiquidPiston are contingent upon the successful completion of a pre‑employment background check and drug screening.