Melt Pouring Operator

Dicastal North America; Greenville (MI); On-site; USD 22,000 - 30,000; Full time

Job summary

Dicastal North America, Inc. in Greenville, MI is seeking a Melt Operator to operate aluminum melting machinery safely and efficiently. You will transfer molten aluminum between furnaces using forklifts, degas and deslag ladles, and ensure the melting process meets production KPIs.

The role requires reading written documentation, basic knowledge of melting processes, and the ability to lift up to 50 pounds. Expect a 12-hour shift with strict safety and housekeeping standards.

Qualifications

• Six months experience in a manufacturing environment.
• Ability to read and understand written documents.
• Relevant knowledge of melting process required.
• Walk in between machines for the majority of the shift.
• Lift and carry up to 50 pounds occasionally.

Responsibilities

• Transferring liquid aluminum from the melting holding furnace to each casting holding furnaces by forklifts.
• Degassing and deslagging of casting ladles.
• Spot inspection and maintenance of forklifts and ladle heater.
• Follows safety rules 100% of the time.
• Contributes to a safe work environment by following housekeeping guidelines.
• Follows instructions and works to meet daily job assignments and KPI’s.
• Strictly follow the instructions during operations, as well as maintenance of the equipment.
• Cleaning of working areas.
• Safe operation of a forklift as part of the furnace charge bucket loading process.
• Monitoring the melting equipment function.
• Applying production control requirements to the loading order of materials.
• Logging the amount of materials used, scrap counts and other data.
• Ensuring the proper supply of liquid aluminum is delivered to the casting area.
• Monitoring and managing the temperature and quality of aluminum liquid, including performing temperature and composition testing.
• Inspecting and preventatively cleaning and maintaining the melting equipment.
• Safe operation of a forklift as part of the molten aluminum transfer operation.
• Completes all required paperwork neatly and in a timely manner.
• Other duties as assigned or designated

Skills

Manufacturing experience

Education

High School Diploma or GED

Job description

The position is responsible for working safely while operating the aluminum melting machinery. Will be involved with key functions within the Melt department in order to meet production needs.

Essential Duties and Responsibilities:

• Transferring liquid aluminum from the melting holding furnace to each casting holding furnaces by forklifts
• Degassing and deslagging of casting ladles
• Spot inspection and maintenance of forklifts and ladle heater
• Follows safety rules 100% of the time.
• Contributes to a safe work environment by following housekeeping guidelines.
• Follows instructions and works to meet daily job assignments and KPI’s.
• Strictly follow the instructions during operations, as well as maintenance of the equipment
• Cleaning of working areas
• Safe operation of a forklift as part of the furnace charge bucket loading process
• Monitoring the melting equipment function
• Applying production control requirements to the loading order of materials
• Logging the amount of materials used, scrap counts and other data
• Ensuring the proper supply of liquid aluminum is delivered to the casting area
• Monitoring and managing the temperature and quality of aluminum liquid, including performing temperature and composition testing
• Inspecting and preventatively cleaning and maintaining the melting equipment
• Safe operation of a forklift as part of the molten aluminum transfer operation
• Completes all required paperwork neatly and in a timely manner
• Other duties as assigned or designated

Skills and Experience

• High School Diploma or GED
• Six months experience in a manufacturing environment.
• Ability to read and understand written documents
• Relevant knowledge of melting process required
• Walk in between machines for the majority of the shift
• Lift and carry up to 50 pounds occasionally

Organizational Culture

• Work safely and follow rules and guidelines for safe work
• Reporting to work on time and with a positive attitude
• Responsible for staying focused on tasks at hand
• Being responsible for work performance and completing tasks throughout the day
• Maintains a good working relationship with co-workers
• Support a positive and steady workflow through the company
• Works with a sense of urgency when needed
• Support, coach or mentor co-workers when needed
• Positively support change throughout the company

Physical Work Conditions

• Must be able to work in a hot environment
• Must be able to lift varying weights
• Must be able to stand and walk for up to 12 hours per day
• Must be able to wear personal protective equipment when required

*Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.