- Location 321 South East Avenue,Batesburg-Leesville, SC, 29070,United States
- Base Pay $19.00 - $21.00 / Hour
- Employee Type Full Time
Description
JOB TITLE: MECHANICAL TROUBLESHOOTER – WEAVE ROOM
REPORTS TO: WEAVE ROOM SUPERVISOR
Position Summary
The Textile Mechanical Troubleshooter is responsible for diagnosing, repairing, and maintaining mechanical problems on weaving equipment to keep machines operating safely and efficiently. This position responds to machine breakdowns, identifies the cause of mechanical issues, makes necessary repairs and adjustments, and works closely with weaving operators and supervisors to minimize downtime and maintain production and quality standards.
Essential Duties and Responsibilities
- Troubleshoot mechanical problems on looms and other weaving-room equipment.
- Respond promptly to machine breakdowns and production equipment problems.
- Diagnose the cause of mechanical failures using observation, testing, and mechanical knowledge.
- Repair, replace, and adjust mechanical components such as gears, bearings, belts, chains, pulleys, shafts, rollers, guides, brakes, clutches, and other machine parts.
- Make adjustments to weaving machinery to ensure proper operation and fabric quality.
- Inspect machines regularly for worn, damaged, loose, or improperly adjusted components.
- Identify recurring mechanical problems and recommend corrective actions.
- Assist with machine changeovers, setup, and adjustments when mechanical assistance is required.
- Work with weaving operators to identify machine problems that may be causing fabric defects.
- Troubleshoot problems involving fabric tracking, tension, alignment, movement, and other mechanical conditions that affect production.
- Replace or repair damaged machine components in a timely manner.
- Lubricate machinery and perform preventative maintenance according to established schedules.
- Keep tools, equipment, and work areas clean, organized, and safe.
- Maintain accurate records of repairs, parts replaced, machine problems, and maintenance performed.
- Communicate machine conditions and unresolved problems to the appropriate supervisor or maintenance personnel.
- Assist with installation, relocation, and setup of weaving equipment as needed.
- Follow lockout/tagout procedures and all company safety requirements before performing maintenance or repairs.
- Follow established procedures for working around moving machinery and rotating equipment.
- Maintain an adequate supply of commonly used maintenance parts and notify management when parts or supplies are needed.
- Assist other maintenance and weaving-room personnel with troubleshooting and repairs when necessary.
- Perform other duties as assigned by management.
Quality Responsibilities
- Ensure mechanical repairs and adjustments do not negatively affect fabric quality.
- Help identify mechanical conditions that contribute to defects such as streaks, skips, loose picks, tight picks, uneven fabric, tension problems, or other weaving defects.
- Make appropriate mechanical adjustments to help maintain consistent fabric production.
- Communicate recurring quality problems to the weaving supervisor and appropriate maintenance personnel.
Safety Responsibilities
- Follow all company safety policies and procedures.
- Properly use personal protective equipment (PPE).
- Follow lockout/tagout procedures when working on equipment.
- Never bypass machine guards or safety devices.
- Maintain a clean and safe work area.
- Report unsafe equipment conditions immediately.
- Use tools and maintenance equipment properly and safely.
Required Knowledge, Skills, and Abilities
- Strong mechanical troubleshooting and problem-solving skills.
- Working knowledge of textile weaving machinery and mechanical systems.
- Ability to identify the source of mechanical problems quickly.
- Ability to read and understand equipment manuals, maintenance instructions, and basic mechanical diagrams.
- Ability to use common hand and power tools safely.
- Ability to make precise mechanical adjustments.
- Ability to work independently with limited supervision.
- Ability to prioritize multiple equipment problems according to production needs.
- Ability to work effectively with weaving operators, supervisors, and maintenance personnel.
- Strong attention to detail.
- Ability to work in a fast-paced manufacturing environment.
Physical Requirements
- Ability to stand and walk for extended periods.
- Ability to bend, stoop, kneel, reach, and work in confined areas around machinery.
- Ability to lift and carry tools, parts, and equipment as required.
- Ability to safely work around moving machinery, noise, dust, and textile fibers.
- Ability to wear required PPE.
- Ability to perform emergency repairs and respond to equipment breakdowns as needed.
Preferred Qualifications
- Previous mechanical maintenance experience in a textile manufacturing or weaving environment.
- Experience troubleshooting looms or other textile production machinery.
- Mechanical or industrial maintenance training is preferred.
- Previous experience with preventative maintenance programs.
- Knowledge of bearings, belts, chains, gears, shafts, motors, pneumatics, and other mechanical components is preferred.
- Previous experience working in a manufacturing environment.
Performance Expectations
- Minimize equipment downtime through fast and accurate troubleshooting.
- Complete repairs correctly and safely.
- Identify and address the root cause of recurring mechanical problems.
- Support weaving-room production and quality goals.
- Communicate effectively with operators and management.
- Follow all safety, quality, and maintenance procedures.