Mechanical Engineering Intern

AeroVironment, Inc.; Pottstown (Montgomery County); On-site; USD 28,000 - 34,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

401(k) with company match

9/80 work schedule

Paid holiday shutdown

Job summary

AeroVironment, Inc. offers a Summer Internship Program designed to give students hands-on experience with cutting-edge aerospace technology.

Interns work with AV engineers to design mechanical components, build prototypes, and learn engineering change processes. The role involves creating 3D CAD models in SolidWorks, supporting simulations in SolidWorks Simulation or ANSYS, and contributing to design reviews, drawings, and documentation while collaborating in a fast-paced team.

Qualifications

• Pursuing a Bachelor's degree in Mechanical or Aerospace Engineering.
• Experience with 3D CAD software, preferably SolidWorks.
• Hands-on prototyping, lab testing, or mechanical assembly experience.
• Strong communication and teamwork in fast-paced settings.

Responsibilities

• Assist design of mechanical components and systems including airframes and payload enclosures.
• Create and modify 3D CAD models and assemblies.
• Support simulations using SolidWorks Simulation or ANSYS.
• Participate in prototype fabrication and testing.
• Generate technical drawings and BOMs.
• Collaborate on design reviews and documentation.

Skills

3D CAD software

SolidWorks

Mechanical design

Prototyping experience

Communication skills

Education

Bachelor's degree in Mechanical or Aerospace Engineering (in progress)

Tools

SolidWorks Simulation

ANSYS

EPDM

3D printing

Job description

Worker TypeSupplementalJob DescriptionOur Summer Internship Program is meticulously designed to provide students with an immersive and dynamic experience within our industry, offering a taste of what it's like to be part of our professional team. We strive to simulate a full-time job, enabling our interns to work hands-on with cutting-edge technology, contribute to meaningful projects, build strong relationships with coworkers, and develop strategic problem-solving skills. Our program is highly selective, hosting only a handful of interns each year, ensuring personalized attention and ample opportunities to work closely with AV team members.We are hiring for various roles and locations throughout the U.S. During the interview process, we will discuss specific details regarding the team and location.Position ResponsibilitiesAssist in the design of mechanical components and systems, including airframes, payload enclosures, ground equipment, launch systems, and electro-mechanical assembliesCreate and modify 3D CAD models and assemblies using SolidWorksSupport simulation and analysis tasks using tools like SolidWorks Simulation or ANSYSParticipate in prototype fabrication, assembly, and testing using in-house tools and rapid prototyping methods (e.g., 3D printing)Help generate technical drawings and bills of materials in accordance with industry drafting standardsCollaborate with engineers to support design reviews, testing activities, and integration of mechanical systemsContribute to documentation and reporting of design progress and test resultsLearn and assist in configuration control and engineering change processesPerform other tasks as assigned to support ongoing development effortsBasic Qualifications (Required Skills & Experience)Currently pursuing a Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related fieldBasic experience with 3D CAD software (preferably SolidWorks)Familiarity with mechanical components such as machined parts, sheet metal, plastic parts, or composite materialsExposure to hands-on prototyping, lab testing, or mechanical assembly through academic or personal projectsStrong communication and organizational skillsEagerness to learn and contribute in a fast-paced, collaborative environmentPreferred Qualifications & CompetenciesFamiliarity with SolidWorks EPDM or other Product Data Management (PDM) systemsExposure to ASME Y14.5 GD&T standards and engineering drawing practicesInterest or experience in designing test fixtures or toolingBasic understanding of structural dynamics or thermodynamics in mechanical designDemonstrated problem-solving ability and attention to detailSelf-motivated, proactive, and eager to take initiativeTeam player who values collaboration and continuous improvementPhysical DemandsAbility to work in an office and light R&D lab environment (Constant)Required to sit or stand for extended periods; use hands and fingers to operate a computer or tools (Frequent)Clearance LevelNo ClearanceThe salary range for this role is:AeroVironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.ITAR Requirement:This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment’s determination that it will be able to obtain an export license in a time frame consistent with AeroVironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.Benefits: AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: http://www.avinc.com/myavbenefits.We also encourage you to review our company website at http://www.avinc.com to learn more about us.Principals only need apply. NO agencies please.About AV:AV isn’t for everyone. We hire the curious, the relentless, the mission-obsessed. The best of the best.We don’t just build defense technology—we redefine what’s possible. As the premier autonomous systems company in the U.S., AV delivers breakthrough capabilities across air, land, sea, space, and cyber. From AI-powered drones and loitering munitions to integrated autonomy and space resilience, our technologies shape the future of warfare and protect those who serve.Founded by legendary innovator Dr. Paul MacCready, AV has spent over 50 years pushing the boundaries of what unmanned systems can do. Our heritage includes seven platforms in the Smithsonian—but we’re not building history, we’re building what’s next.If you're ready to build technology that matters—with speed, scale, and purpose—there’s no better place to do it than AV.We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.ITARU.S. Citizenship required